2025-12479Proposed Rule

FAA Orders Boeing 787 Lavatory Strap Checks Now

Published Date: 7/3/2025

Proposed Rule

Summary

If you fly certain Boeing 787 planes, this new rule means checking water system parts near some doors to make sure safety straps are there and installed right. Boeing found some parts missing these straps and fixed the design, so now inspections and part replacements will keep everyone safer. These checks need to happen soon and could cost some time and money but will stop bigger problems later.

Analyzed Economic Effects

4 provisions identified: 1 benefits, 2 costs, 1 mixed.

Mandatory inspections on certain Boeing 787s

If you operate certain Boeing Model 787-8, 787-9, or 787-10 airplanes, you must perform a detailed visual inspection of all clamshell couplings at door 1 and door 3 lavatories and galleys with a potable water system, consistent with Airworthiness Directive (AD) 2023-08-04. The proposed rule would retain the AD’s inspection requirements and require applicable on-condition actions.

Required replacement with strapped couplings

Boeing developed a design solution that replaces clamshell couplings with couplings that have safety straps, and the proposed AD would require, for certain airplanes, replacing affected couplings with the new design as an on-condition action that would terminate the existing AD requirements. The replacements are mandated where applicable to address the missing safety-strap condition.

Safety improvement for passengers on affected planes

The FAA proposes the AD to address an unsafe condition on certain Boeing Model 787-8, 787-9, and 787-10 airplanes by ensuring clamshell couplings at door 1 and door 3 lavatories and galleys have properly installed safety straps. The inspections, replacements, and installation ban aim to reduce the risk caused by missing or incorrectly installed safety straps.

Ban on installing affected couplings

The proposed AD would prohibit installing the affected clamshell coupling parts at the inspected locations on the affected Boeing 787-8, -9, and -10 airplanes. Operators cannot reinstall or place the non‑strapped affected parts at the inspection sites.

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Key Dates

Published Date
7/3/2025

Department and Agencies

Department
Independent Agency
Agency
Transportation Department
Federal Aviation Administration
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