Rolls-Royce Engines Need Fan Disk Scans: FAA Rules
Published Date: 3/19/2025
Rule
Summary
If you fly planes with Rolls-Royce BR700 engines, listen up! The FAA updated safety rules to require better inspections of certain fan disks to catch cracks early. Starting April 23, 2025, these checks must happen regularly, or you can modify the engine to skip future inspections. This keeps flights safe without breaking the bank.
Analyzed Economic Effects
3 provisions identified: 1 benefits, 2 costs, 0 mixed.
High replacement cost if cracks found
If an inspection finds cracks, operators must replace the LPC rotor (fan) disk. The FAA estimates on-condition replacement cost per engine is 10 work-hours × $85/hour = $850 labor plus $470,000 parts, for a total of $470,850 per replacement.
Mandatory fan-disk inspections start April 23, 2025
Starting April 23, 2025, operators of airplanes with Rolls‑Royce BR700-710A1-10, BR700-710A2-20, and BR700-710C4-11 engines must perform initial and repetitive visual inspections of certain low-pressure compressor (LPC) rotor (fan) disks as specified in EASA AD 2022-0110R1. The FAA estimates this AD affects 586 engines on U.S. registry and estimates the inspection labor is 4 work-hours × $85/hour = $340 per engine (total estimated cost for U.S. operators per inspection cycle: $199,240).
Engine modification may stop future inspections
The AD allows modification of the engine, in accordance with RRD service information and as specified in EASA AD 2022-0110R1, to serve as a terminating action to the required inspections. That means you can modify an affected engine so you no longer have to do the repetitive visual inspections specified by the AD.
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