FAA Tweaks Rolls-Royce Engine Blade Checks, Yawn
Published Date: 9/11/2026
Rule
Summary
The FAA is superseding Airworthiness Directive (AD) 2020-06-16 for certain Rolls-Royce Deutschland Ltd & Co KG (RRD) Model RB211 Trent 768-60, 772-60, and 772B-60 engines. AD 2020-06-16 required initial and repetitive ultrasonic inspections (UIs) of the affected low-pressure compressor (LPC) blades and, depending on the results of the UIs, replacement with a part eligible for installation. Since the FAA issued AD 2020-06-16, RRD issued updated service material providing improvements to the ultrasonic inspection procedures and updated initial inspection compliance times. This AD requires initial and repetitive UIs of the affected LPC blades for sub-surface anomalies and, depending on the results of the UIs, replacement with a part eligible for installation. The FAA is issuing this AD to address the unsafe condition on these products.
Analyzed Economic Effects
2 provisions identified: 1 benefits, 1 costs, 0 mixed.
Mandatory LPC Blade Inspections
If your airplane has Rolls‑Royce Deutschland RB211 Trent 768-60, 772-60, or 772B-60 engines with LPC blade P/N FK23411, FK25441, FK25968, FW11901, FW15393, FW23643, FW23741, FW23744, KH23403, KH23404, or LV11570 installed, you must follow the AD and perform initial and repetitive ultrasonic inspections for sub-surface anomalies. The AD is effective October 16, 2026, references EASA AD 2025-0144 for inspection procedures and compliance times (with FAA exceptions), and the FAA estimates the inspection labor cost at 37 work-hours × $85/hour = $3,145 per engine (affecting 140 U.S.-registered engines, total estimated inspection cost $440,300). Replacements required by inspection results may cost about 6 work-hours × $85/hour = $510 plus parts priced at $225,000 (total $225,510) per LPC blade replaced.
Manufacturer Reporting Not Required
Although the EASA material referenced in the AD asks operators to submit certain inspection information to the manufacturer, the FAA AD does not require submission of inspection findings to the manufacturer. The AD (effective October 16, 2026) states operators are encouraged to voluntarily submit data to Rolls‑Royce Deutschland by normal processes, but there is no mandatory reporting requirement in this FAA AD.
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