Materials

Steel and iron products

Structural steel, steel rebar, pipes, and iron used in construction and manufacturing.

Why it matters · Steel price spikes and supply disruptions raise costs for construction, vehicles, and appliances.

6

Inputs

15

Companies

13

Facilities

10

Source countries

How it's made

The process

  1. 01

    Raw material preparation

    Iron ore is crushed, concentrated, and pelletized or sintered; coking coal is washed and blended into charge coal; ferrous scrap is sorted, shredded, and graded by chemistry.

  2. 02

    Ironmaking / DRI

    Blast furnace route: iron ore + coking coal + limestone reduced at ~1,500 °C producing pig iron (hot metal) and slag. EAF route: direct-reduced iron (DRI) produced via natural gas reduction, or scrap used directly.

  3. 03

    Steelmaking

    Basic oxygen furnace (BOF) blows pure oxygen into molten pig iron, burning off carbon/impurities in ~40 min. Electric arc furnace (EAF) melts scrap or DRI with high-voltage arc; ~70% of US steel uses EAF.

  4. 04

    Secondary metallurgy

    Ladle furnace refines chemistry, removes sulfur/phosphorus, adds alloys (manganese, chromium, nickel, vanadium) to achieve grade specifications.

  5. 05

    Continuous casting

    Liquid steel poured into continuous caster, solidifying into slabs, blooms, or billets. Slab casters produce flat-rolled feedstock; billet casters feed long-product mills.

  6. 06

    Hot and cold rolling

    Hot-rolling mill shapes cast slabs into coils, plate, or structural shapes at ~1,200 °C. Cold-rolling and annealing follow for automotive/appliance sheet, adding surface finish and strength.

  7. 07

    Finishing and coating

    Galvanizing (zinc coating), painting, slitting, and cut-to-length operations produce market-ready steel. Inspection, testing, and mill certification complete each order before shipment.

Where it comes from

Country dependencies

Weighted share of upstream inputs sourced from each country.

CountryWeighted shareInputs supplied to steel and iron products
CNChina65%Refractory materials (magnesia-carbon bricks)
AUAustralia56%Iron ore (direct shipping ore & pellets) · Metallurgical (coking) coal
USUnited States17%Metallurgical (coking) coal · Ferrous scrap steel
BRBrazil15%Iron ore (direct shipping ore & pellets) · Refractory materials (magnesia-carbon bricks)
ATAustria8%Refractory materials (magnesia-carbon bricks)
DEGermany8%Ferrous scrap steel
JPJapan7%Refractory materials (magnesia-carbon bricks) · Ferrous scrap steel
RURussia7%Metallurgical (coking) coal · Ferrous scrap steel
NLNetherlands7%Ferrous scrap steel
GBUnited Kingdom6%Ferrous scrap steel

Who makes it

Supplier companies

15 companies in this supply chain, sorted by market share.

World's largest refractory materials producer, supplying ~35% of global steel industry refractory needs; controls key magnesite mines in Austria and Brazil; steel accounts for ~70% of global refractory consumption.

Supplies these inputs

Refractory materials (magnesia-carbon bricks)

Replaceability

Substitutability 35% · 6 mo to replace

Business segments

  • Steel Refractories70% rev
  • Industrial Refractories20% rev
  • Raw Materials & Minerals10% rev
Vale S.A. (VALE)
HQ BR23% share

Vale S.A. (B3: VALE3; NYSE: VALE; HQ Rio de Janeiro; ~$42B revenue 2023) is Brazil's largest mining company and a major global nickel producer (~7% global nickel supply). Vale operates the Clydach Nickel Refinery in Wales, UK — one of the few Western Class 1 nickel refineries capable of producing battery-grade nickel sulfate — and holds a majority stake in Vale Base Metals Ltd (formerly PT Vale Indonesia / PTVI), which operates nickel operations in Sorowako, South Sulawesi, Indonesia, including a growing HPAL project (Pomalaa, Southeast Sulawesi, with Huayou and Ford Motor as JV partners). Vale's nickel business spans Canadian sulfide mining (Sudbury, Ontario; Thompson, Manitoba; Voisey's Bay, Labrador) and Indonesian laterite operations. Vale's Clydach refinery is one of the last large-scale European Class 1 nickel refining assets; its continued operation is strategically important for Western EV battery supply chain ambitions.

Supplies these inputs

Iron ore (direct shipping ore & pellets)

Replaceability

Substitutability 65% · 3 mo to replace

Business segments

  • Iron Ore & Pellets72% rev
  • Nickel (Sulfide & Laterite)13% rev
  • Copper8% rev
  • Cobalt & Battery Materials4% rev
Rio Tinto (RIO)
HQ GB22% share

Holds 30% of Escondida (world's largest copper mine) and operates Kennecott (Utah) and Oyu Tolgoi (Mongolia, expected ~500kt/yr 2028-2036). Major global copper miner.

Supplies these inputs

Iron ore (direct shipping ore & pellets)

Replaceability

Substitutability 65% · 3 mo to replace

Business segments

BHP Group (BHP)
HQ AU18% share

BHP Group (ASX/LSE/NYSE: BHP; HQ Melbourne; ~$55B revenue) is the world's largest mining company by market capitalization and a critical node in global process water infrastructure. BHP's Escondida copper mine (Atacama Desert, Chile) — the world's single largest copper mine, producing ~5% of global copper supply — required a $3.4 billion seawater desalination plant (Escondida Water Supply desalination facility, Punta Patache, Antofagasta coast) to pump desalinated seawater ~170 km and 3,500 meters in elevation to the mine. Escondida now recycles ~75% of process water and is transitioning to seawater-only operations. BHP's Olympic Dam mine (South Australia) is the world's largest known uranium deposit and requires water from the Great Artesian Basin (world's largest confined groundwater aquifer) — a different but equally critical water dependency. BHP operates across two of the world's most consequential water-constrained mining regions.

Supplies these inputs

Iron ore (direct shipping ore & pellets) · Metallurgical (coking) coal

Replaceability

Substitutability 50% · 3 mo to replace

Business segments

  • Copper (Escondida + Olympic Dam)35% rev
  • Iron Ore (Pilbara, Australia)35% rev
  • Metallurgical Coal15% rev
  • Potash (Jansen Project)15% rev
Glencore (GLEN.L)
HQ CH18% share

Swiss-British commodity giant, second-largest cobalt miner globally. Operates Mutanda and Kamoto Copper Company mines in DRC, plus Murrin Murrin (Australia). Produced 38,200 tonnes cobalt in 2024.

Supplies these inputs

Metallurgical (coking) coal

Replaceability

Substitutability 50% · 3 mo to replace

Business segments

  • Metals + Minerals Mining and Trading55% rev
  • Coal and Energy Commodities25% rev
  • Agricultural Commodities10% rev
  • Commodity Trading10% rev
Fortescue Ltd.
HQ AU14% share

Australia's third-largest iron ore miner; ~14% of global seaborne iron ore; all production from Pilbara, WA (Solomon, Chichester, Iron Bridge hubs); founded 2003 by Andrew Forrest who broke the BHP/Rio Tinto duopoly on Pilbara infrastructure. Annual export ~190 million tonnes. Lower-grade ore (57-60% Fe) than Rio Tinto/BHP benchmark, priced at discount.

Supplies these inputs

Iron ore (direct shipping ore & pellets)

Replaceability

Substitutability 60% · 3 mo to replace

Business segments

  • Iron Ore Mining & Export (Pilbara)85% rev
  • Fortescue Future Industries (FFI)10% rev
  • Shipping & Logistics5% rev
Anglo American
HQ GB8% share

Anglo American plc (London; JSE/LSE: AAL; ~$32B revenue; ~$35B market cap) is a major diversified miner with significant copper exposure through Chilean and Peruvian operations. Anglo American co-owns Collahuasi (44%; one of Chile's largest copper mines, ~600,000 tonnes/year Cu production capacity, Tarapacá Region) and Los Bronces (open-pit porphyry copper mine near Santiago; ~200,000 tonnes/year Cu). Anglo American's 2024 restructuring — driven by a rejected BHP takeover bid at ~$39B — included a plan to spin off or sell its platinum, coal, and nickel businesses to focus on copper, iron ore, and crop nutrients. This restructuring signals Anglo American's strategic view that copper is the defining metal of the energy transition. Anglo American's copper production is approximately 660,000-750,000 tonnes/year (combined mines), representing ~4% of global copper mine supply.

Supplies these inputs

Iron ore (direct shipping ore & pellets) · Metallurgical (coking) coal

Replaceability

Substitutability 50% · 3 mo to replace

Business segments

  • Copper (Chile, Peru, Botswana)40% rev
  • Platinum Group Metals (Anglo Platinum)25% rev
  • Diamonds (De Beers ~85%)18% rev
  • Iron Ore (Kumba)10% rev

Teck Resources Limited (Vancouver; NYSE: TECK; ~$9B revenue) is one of the world's largest integrated zinc producers and a major Western indium producer. Indium is recovered as a byproduct at Teck's Trail Operations in Trail, British Columbia — one of the largest integrated zinc and lead smelting complexes in the world. Teck produces 99.995%-minimum-purity indium at Trail with an annual capacity of approximately 75 tonnes, representing ~22% of US import supply. Teck has expanded its indium processing capability to meet ITO manufacturer demand. Trail Operations processes zinc concentrates from Teck's Red Dog mine (Alaska) and third-party sources. Teck sold its steelmaking coal business to Glencore in 2024, sharpening its focus on copper and zinc — both critical mineral supply chains.

Supplies these inputs

Metallurgical (coking) coal

Replaceability

Substitutability 50% · 4 mo to replace

Business segments

  • Zinc (Red Dog & Trail Operations)55% rev
  • Copper (Americas)35% rev
  • Energy (Steelmaking Coal -- divested)0% rev
  • Zinc Americas / Other10% rev
Vesuvius plc
HQ GB8% share

UK-listed global refractory and molten metal flow control company; ~£1.8B revenue; produces continuous casting refractories (slide gates, nozzles, stopper rods) and steel plant ceramics. Flow control is Vesuvius's specialty — the nozzles that control molten steel flow from ladle to tundish to mold in continuous casting.

Supplies these inputs

Refractory materials (magnesia-carbon bricks)

Replaceability

Substitutability 35% · 8 mo to replace

Business segments

  • Steel Flow Control Refractories55% rev
  • Foundry (Non-Steel Casting)30% rev
  • Advanced Refractories & Other15% rev

Japan's largest refractory company; Nippon Steel subsidiary; produces magnesia-carbon bricks, high-alumina refractories, and monolithics for steel, glass, and cement industries. Kita-Kyushu Japan is primary production site; strong position in Japanese domestic market and export to Asian steel mills.

Supplies these inputs

Refractory materials (magnesia-carbon bricks)

Replaceability

Substitutability 38% · 6 mo to replace

Business segments

  • BOF & EAF Steel Refractories50% rev
  • Monolithics & Castables25% rev
  • Glass & Cement Refractories15% rev
  • Export & International10% rev

World's largest publicly traded metal and electronics recycler; ~75% of earnings from North America; processes and exports ferrous and non-ferrous scrap from 250+ facilities across US, Australia, New Zealand, UK. Major supplier of shredded scrap to EAF steelmakers in Turkey, South Asia, and East Asia.

Supplies these inputs

Ferrous scrap steel

Replaceability

Substitutability 80% · 1 mo to replace

Business segments

  • North America Metals (Ferrous Scrap)55% rev
  • Non-Ferrous Scrap20% rev
  • Electronics Recycling (SES)15% rev
  • Australia/International10% rev

Third-largest US steel producer; second-largest domestic heavy rail producer via Columbia City, Indiana Structural and Rail Division. Rail capacity: ~300,000 tons/year; heat-treating capacity for 350,000 tons of head-hardened premium rail. Produces 320-foot long rails (same as Pueblo). All major US Class I railroad approvals. SDI's Columbia City facility also produces structural steel (wide-flange beams). SDI expanded Columbia City from 1 million to 1.6 million tons/year total capacity. First domestic US rail producer to receive simultaneous approval from all Class I railroads.

Supplies these inputs

Ferrous scrap steel

Replaceability

Substitutability 70% · 1 mo to replace

Business segments

  • Steel Operations (EAF Mini-Mills)70% rev
  • Aluminum Operations (Columbus, MS)15% rev
  • Metals Recycling (OmniSource)10% rev
  • Steel Fabrication (New Millennium Building Systems)5% rev

Largest private ferrous and non-ferrous scrap processor in Europe; operates 150+ sites across UK, Germany, Netherlands, Poland; processes ~8 MT of scrap annually; major exporter to Turkish EAF mills via Rotterdam. Private company (Philip Sheppard family).

Supplies these inputs

Ferrous scrap steel

Replaceability

Substitutability 80% · 1 mo to replace

Business segments

  • Ferrous Scrap (UK & Europe)65% rev
  • Non-Ferrous Scrap20% rev
  • Automotive Recycling (End-of-Life Vehicles)15% rev

Major US ferrous scrap processor; Nucor Corporation subsidiary (Nucor acquired DJJ in 2008 for $1.44B to vertically integrate scrap supply for its EAF mills); operates 50+ scrap yards across the US Midwest and Southeast; Nucor's internal scrap supply secures ~30% of its raw material needs.

Supplies these inputs

Ferrous scrap steel

Replaceability

Substitutability 80% · 1 mo to replace

Business segments

  • Ferrous Scrap Processing (Midwest & Southeast)75% rev
  • Non-Ferrous Scrap15% rev
  • Scrap Brokerage & Trading10% rev

One of the few remaining large-scale US producers and exporters of metallurgical coal; operates two underground mines in the Warrior coalfield of Alabama, exporting primarily to European and Asian steelmakers.

Supplies these inputs

Metallurgical (coking) coal

Replaceability

Substitutability 55% · 6 mo to replace

Business segments

  • High-Vol A Metallurgical Coal Mining90% rev
  • Coal Preparation & Sales10% rev

Where it's made

Facilities

13 facilities producing inputs that feed steel and iron products.

BHP Pilbara Iron Ore Operations — Western Australia

AU

BHP Group · Western Australia · mine

BHP's integrated Pilbara iron ore system: Mt Newman, Mt Goldsworthy, Yandi, Area C, Jimblebar, Mining Area C, South Flank mines feeding Port Hedland (world's largest bulk export port). ~180 MT/year export capacity. BHP Pilbara is one of the two anchors of the global iron ore oligopoly alongside Rio Tinto.

Brumado Magnesite Mine & Processing

BR

RHI Magnesita · Bahia, Brazil · processing_plant

One of the world's largest magnesite deposits; produces dead-burned and fused magnesia for refractory bricks; key raw material for BOF/EAF furnace linings

Carajás Iron Ore Complex

BR

Vale S.A. · Pará, Brazil · mine

World's largest iron ore mine; 7.2B tonne reserves; ~350 Mt/yr capacity; ore grade ~67% Fe (highest in world); 892 km railroad to Ponta da Madeira port

EMR Rotterdam Scrap Export Terminal — Netherlands

NL

European Metal Recycling (EMR) · South Holland · other

EMR Rotterdam is the largest European scrap export terminal; processes and ships shredded and HMS scrap to Turkish EAF mills and Asian steelmakers; Rotterdam's deep-water port accommodates Cape-size scrap vessels.

Fortescue Pilbara Operations — Western Australia

AU

Fortescue Ltd. · Western Australia · mine

Fortescue's integrated Pilbara system: Chichester Hub (Christmas Creek, Cloudbreak), Solomon Hub, Iron Bridge magnetite project; exports via Herb Elliott Port (Port Hedland). ~190 MT/year; lower-grade ore (57-60% Fe) priced at discount to benchmark. World's fastest mine-to-export ramp in mining history when opened 2008.

Glencore Bowen Basin Coal Operations — Queensland, Australia

AU

Glencore · Queensland · mine

Glencore's Queensland metallurgical coal operations including Hail Creek, Oaky Creek, Collinsville. After acquiring Teck's Elk Valley coal assets in 2024, Glencore became the world's largest seaborne met coal supplier (~18-20%). Bowen Basin operations export via Dalrymple Bay and Abbot Point terminals.

Goonyella-Riverside Coking Coal Mine

AU

BHP Group · Queensland, Australia · mine

One of the world's largest metallurgical coal mines; ~12 Mt/yr hard coking coal; supplies steelmakers in Asia and Europe; exports via Dalrymple Bay Coal Terminal

Krosaki Harima Kita-Kyushu Refractory Plant

JP

Krosaki Harima Corporation · Fukuoka · manufacturing

Primary production site for Krosaki Harima BOF and EAF refractories; located near Nippon Steel Yawata Works for integrated supply; makes magnesia-carbon bricks and shaped refractories.

Rio Tinto Pilbara Iron Ore — Western Australia

AU

Rio Tinto · Western Australia · mine

Rio Tinto Pilbara operations: Tom Price, Brockman, Nammuldi, Marandoo, Hope Downs, Yandicoogina, Robe River operations exporting via Dampier and Cape Lambert ports. ~330 MT/year export — world's largest iron ore producer by volume. Rio Tinto's Pilbara system is the most productive iron ore operation in history.

Sims Metal — Port Newark Export Terminal (New Jersey)

US

Sims Ltd. (Sims Metal Management) · New Jersey · other

Primary US East Coast scrap export hub for Sims; shredded and HMS scrap loaded on bulk carriers for Turkey, India, Bangladesh, and Southeast Asia; Port Newark handles millions of tonnes of ferrous scrap exports annually.

Steel Dynamics Columbia City — Structural and Rail Division

US

Steel Dynamics, Inc. (SDI) · Columbia City, IN · steel mill

SDI's rail and structural steel mill; ~300,000 tons/year rail capacity with heat-treating for up to 350,000 tons of head-hardened premium rail. Produces 320-foot long rails. All US Class I railroad approvals; first US producer approved by all majors simultaneously. $200M expansion brought total Columbia City capacity to 1.6 million tons. Also produces wide-flange beams (structural) from the same universal rolling mill.

Teck Elk Valley Coal Operations — British Columbia, Canada (→ Glencore 2024)

CA

Teck Resources · British Columbia · mine

Former Teck Resources steelmaking coal operations in Elk Valley, BC (Fording River, Greenhills, Line Creek, Elkview, Cardinal River); acquired by Glencore for ~$9B in 2024 as Teck exited coal to focus on copper. ~26 MT/year of premium HCC. Sale completed Glencore's position as world's largest seaborne met coal exporter.

Warrior Met Coal — Blue Creek Mine, Alabama, USA

US

Warrior Met Coal · Alabama · mine

Underground mines in Tuscaloosa County, Alabama (Blue Creek, Mine 4, Mine 7); produces premium high-vol A and B metallurgical coal; one of the few US exporters of premium HCC; exports via Mobile, Alabama. Known for 2021 labor strike (over 1,100 workers, lasted 13+ months).