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Household batteries

Alkaline and lithium AA/AAA/D/9V cells for flashlights, remotes, medical devices, and emergency equipment.

Why it matters · Storm-driven stockouts and growing supply pressure from EV and industrial battery demand competing for lithium and manganese.

10

Inputs

47

Companies

15

Facilities

10

Source countries

How it's made

The process

  1. 01

    Zinc Mining & Smelting

    Zinc ore (sphalerite) is mined, concentrated, and smelted via roasting and electrolytic refining to produce Special High Grade (SHG) or Super Special High Grade (SSHG) electrolytic zinc ingots with purity ≥99.99%. The Clarksville, TN smelter (Nyrstar, acquired by Korea Zinc in April 2026) is the only primary zinc smelter in the United States.

  2. 02

    Zinc Powder Atomization

    SHG zinc is melted and atomized — a stream of molten zinc is discharged into a high-velocity air or gas jet, forming fine powder particles (20–600 µm). The powder is alloyed with trace indium, bismuth, or aluminum to suppress hydrogen gassing in alkaline electrolyte. Suppliers such as Grillo (Germany) and EverZinc (Belgium) specialize in battery-grade zinc powder.

  3. 03

    Electrolytic Manganese Dioxide (EMD) Production

    Manganese ore is dissolved in sulfuric acid to form a manganese sulfate solution, which is electrolyzed in large electrolytic cells. MnO2 deposits on titanium anodes and is harvested, ground, and neutralized to produce battery-grade EMD (≥91% MnO2). China accounts for over 60% of global EMD production; Xiangtan Electrochemical alone holds ~25% of global capacity.

  4. 04

    Cathode Mix Preparation

    EMD is blended with graphite (carbon black) in a roughly 90:10 ratio to improve electrical conductivity, then formed into ring-shaped pre-molded pellets or a wet paste. For NiMH batteries, the positive electrode is instead a nickel hydroxide paste sintered or pasted onto a foamed nickel substrate.

  5. 05

    Steel Can & Terminal Fabrication

    Steel strips (nickel-plated for internal surfaces, tinplate for outer jacket) are deep-drawn into cylindrical battery cans. Brass or tinplate sheet is stamped into positive and negative terminal caps. The can serves as both the structural case and the cathode current collector in alkaline cells.

  6. 06

    Electrolyte & Separator Preparation

    Concentrated potassium hydroxide (KOH, typically 35–40% aqueous solution) is prepared as the alkaline electrolyte, with zinc oxide added to retard zinc corrosion. A nonwoven separator (nylon/polyolefin wet-laid fabric) is pre-cut to line the inside of the cathode ring, preventing anode-cathode short-circuit while allowing ion transport.

  7. 07

    Cell Assembly & Filling

    On high-speed automated lines (3,000–4,000 cells/minute), cathode rings are inserted into the steel can, separator film placed, KOH electrolyte injected, and zinc-gel anode filled into the hollow center. A brass current-collector pin is inserted into the anode gel. The cell is crimp-sealed with a plastic grommet and negative terminal.

  8. 08

    Testing, Labeling & Packaging

    Completed cells are discharge-tested and sorted by quality grade. Cells are labeled with outer jackets (PVC or paper sleeve) and packaged into retail blister packs or bulk trays. For NiMH cells, additional formation cycling (initial charge-discharge cycles) is performed before packaging to stabilize capacity.

Where it comes from

Country dependencies

Weighted share of upstream inputs sourced from each country.

CountryWeighted shareInputs supplied to household batteries
COColombia86%Electrolytic Manganese Dioxide (EMD)
CNChina40%Electrolytic Zinc (SHG/SSHG) · Electrolytic Manganese Dioxide (EMD) · Conductive Graphite / Carbon Black +6
JPJapan30%Electrolytic Manganese Dioxide (EMD) · Mischmetal / Lanthanum (NiMH anode alloy) · Nickel Hydroxide (NiMH cathode) +3
NLNetherlands22%Tinplate / Electrolytic Tinplate (ETP)
CACanada17%Electrolytic Zinc (SHG/SSHG) · Conductive Graphite / Carbon Black · Potassium Hydroxide (KOH) +3
DEGermany15%Electrolytic Manganese Dioxide (EMD) · Potassium Hydroxide (KOH) · Nickel-Plated Steel Strip +3
PEPeru14%Electrolytic Zinc (SHG/SSHG)
BEBelgium14%Electrolytic Manganese Dioxide (EMD) · Nickel Hydroxide (NiMH cathode) · Battery-Grade Zinc Powder
USUnited States10%Electrolytic Zinc (SHG/SSHG) · Electrolytic Manganese Dioxide (EMD) · Potassium Hydroxide (KOH) +2
AUAustralia9%Electrolytic Zinc (SHG/SSHG) · Mischmetal / Lanthanum (NiMH anode alloy)

Shipped finished

Top finished-goods sources

Countries that ship finished household batteries directly to the U.S., distinct from the upstream raw inputs above.

CountryU.S. importsShare of U.S. imports
CNChina$327M28%
IDIndonesia$145M13%
JPJapan$124M11%
SGSingapore$116M10%
VNVietnam$89M8%
BEBelgium$67M6%
CACanada$47M4%
ILIsrael$41M4%
MYMalaysia$41M4%
FRFrance$31M3%

Who makes it

Supplier companies

47 companies in this supply chain, sorted by market share.

China's largest rare earth company by production volume; controls the Bayan Obo mining complex in Inner Mongolia — the world's largest rare earth deposit (light rare earths, primarily bastnäsite/monazite). Listed on Shanghai Stock Exchange. Subsidiary of Baotou Steel Group (itself a subsidiary of China Baowu, the world's largest steel company). Bayan Obo was initially developed as an iron ore deposit; rare earths were a 'byproduct' discovery that became the dominant geopolitical asset. China Northern's production plus other Chinese producers gives China ~60% of global ore production and ~85% of separated NdPr oxide.

Supplies these inputs

Mischmetal / Lanthanum (NiMH anode alloy)

Replaceability

Substitutability 25% · 24 mo to replace

Business segments

  • Bayan Obo Mining (Light Rare Earth Ore)40% rev
  • Rare Earth Separation & Processing (Baotou Hub)45% rev
  • Rare Earth Alloys & Downstream Materials15% rev

Japanese non-ferrous metals and mining company (TSE: 5713, HQ Tokyo); one of the world's oldest mining enterprises — its Besshi Copper Mine in Ehime Prefecture operated from 1691 to 1973, making Sumitomo Metal Mining older than the United States. Today SMM is a leading producer of nickel sulfate for Li-ion battery precursors (NMC/NCA pCAM). SMM operates Coral Bay Nickel Corporation (CBNC) and Taganito HPAL Nickel Corporation (THPAL) in the Philippines — high-pressure acid leach plants that process Philippine laterite nickel ore into mixed sulfide precipitate (MSP), which is then refined into nickel sulfate at the Niihama Nickel Refinery in Ehime Prefecture, Japan. SMM's integrated laterite-to-sulfate pathway (Philippines HPAL → Japan refinery) is one of the most established non-Chinese nickel sulfate supply chains for Korean and Japanese battery manufacturers (Toyota-Panasonic joint venture PPES; Panasonic Energy). SMM is also the world's leading producer of nickel hydroxide for NiMH hybrid vehicle batteries.

Supplies these inputs

Nickel Hydroxide (NiMH cathode)

Replaceability

Substitutability 35% · 18 mo to replace

Business segments

  • Nickel Sulfate & HPAL (Philippine Operations)40% rev
  • Nickel Hydroxide (NiMH — World Leader)20% rev
  • Copper, Gold, & Precious Metals25% rev
  • Specialty Metals (Tellurium, Selenium, Electronics)15% rev
EverZinc →
HQ BE30% share

Belgian zinc powder company (HQ Brussels, part of Recticel Group, then independent); operates 12 global production sites for specialty zinc powders. ZBM (Zinc Battery Material) product line for alkaline batteries produced since 1976; major global supplier to Energizer, Duracell, Panasonic Battery, and other alkaline battery makers. Battery zinc powder must be alloyed with trace indium or bismuth additives to suppress hydrogen gas evolution (gassing) — regular zinc powder cannot substitute. EverZinc's global footprint (Europe, North America, Asia) makes it the most geographically distributed battery zinc powder supplier.

Supplies these inputs

Battery-Grade Zinc Powder

Replaceability

Substitutability 55% · 9 mo to replace

Business segments

  • Battery-Grade Zinc Powder (ZBM)55% rev
  • Zinc Oxide30% rev
  • Specialty Zinc Powders & Alloys15% rev

Japanese specialty-paper maker; leading producer of wet-laid nonwoven SEPARATOR paper for alkaline batteries and electrolytic capacitors.

Supplies these inputs

Nonwoven Battery Separator

Replaceability

Substitutability 35% · 12 mo to replace

Business segments

  • Battery Separator Paper38% rev
  • Capacitor Paper28% rev
  • Tobacco & Reconstituted Leaf22% rev
  • Technical & Filter Papers12% rev
GRILLO-Werke →
HQ DE25% share

German zinc and chemical company (HQ Duisburg, family-owned); founded in 1842 by Wilhelm Grillo — making Grillo-Werke older than the telephone (1876), the light bulb (1879), and the automobile (1885). Produces battery-grade zinc powder under the BatteryZinc® brand for alkaline battery anodes; claims to be the only full-range European battery zinc powder supplier with particle sizes from 20-600 μm and guaranteed purity >99.995%. Also produces zinc oxide (for tires, cosmetics, pharmaceuticals), sulfuric acid, and specialty chemicals. The same German family company that made zinc before electricity was discovered makes the zinc powder in every Duracell and Varta battery sold in Europe today.

Supplies these inputs

Battery-Grade Zinc Powder

Replaceability

Substitutability 55% · 9 mo to replace

Business segments

  • Battery-Grade Zinc Powder (BatteryZinc)40% rev
  • Zinc Oxide (Tires, Cosmetics, Pharma)35% rev
  • Sulfuric Acid & Specialty Chemicals25% rev

Wholly owned chemical subsidiary of Occidental Petroleum (NYSE: OXY, HQ Dallas TX); one of the largest US PVC resin manufacturers, primarily from the Battleground Manufacturing Complex in La Marque (near Texas City), Texas. OxyChem is also one of the largest US chlorine and caustic soda (chlor-alkali) producers, operating in Texas, Louisiana, and Tennessee. OxyChem's PVC resin production is vertically integrated with its chlor-alkali operations — it produces its own chlorine and VCM. The Battleground complex sits on the Houston Ship Channel corridor, approximately 25 miles southeast of Houston, within the densest concentration of US chemical manufacturing. OxyChem's parent Occidental Petroleum carries significant upstream oil and gas exposure, creating financial linkage between crude oil prices and OxyChem's capital spending priorities for chlor-alkali and PVC assets.

Supplies these inputs

Potassium Hydroxide (KOH)

Replaceability

Substitutability 65% · 2 mo to replace

Business segments

  • PVC Resin40% rev
  • Chlor-Alkali (Chlorine & Caustic Soda)35% rev
  • VCM & Chemical Intermediates20% rev
  • Specialty Chemicals5% rev

China's largest and the world's largest producer of electrolytic manganese dioxide (EMD). Founded 1958. Annual EMD capacity of 110,000 tonnes (~25% of global supply). Operates plants in Xiangtan, Hunan and Jingxi, Guangxi. Core supplier to global alkaline battery manufacturers.

Supplies these inputs

Electrolytic Manganese Dioxide (EMD)

Replaceability

Substitutability 25% · 24 mo to replace

Business segments

  • Electrolytic Manganese Dioxide (EMD) — World #180% rev
  • Battery Materials (Li-Battery Manganese)15% rev
  • Industrial Manganese Products5% rev

World's largest steel producer by output: 130.09 million metric tons of crude steel in 2024 (vs. ArcelorMittal at 65M MT — nearly 2x its nearest rival). Revenue 1.11 trillion yuan; Fortune Global 500 rank #44 (2024). Formed 2016 from merger of Baosteel (Shanghai) and WISCO/Wuhan Iron & Steel. Key structural steel plants: Baoshan (Shanghai) and WISCO (Wuhan) for medium-to-heavy plate. Likely primary structural steel supplier for ZPMC crane manufacturing given geographic proximity (both Shanghai-based). Produces Q355, Q460, and other Chinese-standard high-strength structural steel grades for machinery, shipbuilding, and infrastructure.

Supplies these inputs

Tinplate / Electrolytic Tinplate (ETP)

Replaceability

Substitutability 60% · 6 mo to replace

Business segments

  • Automotive Steel (Flat Products)30% rev
  • Silicon & Electrical Steel20% rev
  • Heavy Plate & Structural20% rev
  • Hot-Rolled Coil & Strip20% rev

Engineered/wet-laid nonwovens maker (merged into Magnera 2024); alkaline-battery and specialty separator media.

Supplies these inputs

Nonwoven Battery Separator

Replaceability

Substitutability 50% · 9 mo to replace

Business segments

  • Airlaid & Spunlace Nonwovens (Hygiene)45% rev
  • Specialty Fiber Papers30% rev
  • Battery & Technical Separators15% rev
  • Composite Fibers (Berry/Magnera integration)10% rev

Advanced nonwoven/filtration media maker; battery-separator and filtration media.

Supplies these inputs

Nonwoven Battery Separator

Replaceability

Substitutability 55% · 9 mo to replace

Business segments

  • Transportation Filtration35% rev
  • Industrial & Life Sciences Filtration30% rev
  • Energy Storage Separators22% rev
  • Specialty Papers & Technical Media13% rev

Korea Zinc Co., Ltd. (Seoul; KRX: 010130; ~$9B revenue) is the world's largest single-site zinc, lead, and silver smelter operator and the world's largest non-Chinese indium refiner. Indium is recovered as a byproduct at its Onsan smelter in Ulsan, South Korea — the only facility in Korea with an indium processing line. Korea Zinc produces ~150 tonnes of indium annually at 99.999% purity (vacuum-packed 5-kg bars), meeting roughly 11% of global demand outside China. About 90% of Korea Zinc's indium output is exported to the US, Japan, and Taiwan — making it the primary indium supplier for US and Taiwanese display/semiconductor manufacturers seeking non-Chinese supply. The Onsan smelter also produces gallium and antimony; Korea Zinc has invested heavily to diversify into critical minerals as a strategic counterweight to Chinese dominance.

Supplies these inputs

Electrolytic Zinc (SHG/SSHG)

Replaceability

Substitutability 70% · 12 mo to replace

Business segments

  • Zinc Smelting (World #1 — Onsan, Ulsan)55% rev
  • Lead, Precious Metals & Indium (Byproducts)30% rev
  • Battery Materials & New Energy (Expansion)15% rev

Korean producer of tin- and nickel-plated steel strip for cans and battery cases; supplies cylindrical/prismatic battery-can material to Korean cell makers.

Supplies these inputs

Nickel-Plated Steel Strip

Replaceability

Substitutability 55% · 12 mo to replace

Business segments

  • Battery Can Material (Nickel-Plated Steel)52% rev
  • Tinplate for Food & Beverage Cans40% rev
  • Specialty Plated Steel8% rev

Belgian specialty materials company (Euronext: UMI, HQ Brussels); battery materials division produces nickel hydroxide for NiMH batteries and NMC (nickel-manganese-cobalt) precursor for Li-ion EV batteries. Umicore was founded in 1906 as Union Minière du Haut Katanga — the mining company that extracted copper and uranium from Belgian Congo (now DRC). The same company that owned the Congo uranium mine whose output was used in the Manhattan Project (Little Boy and Fat Man bombs) now makes battery cathode materials for Toyota Prius and European EVs. Umicore sold its mining operations in 1991 and pivoted to materials technology; today it is one of the world's largest precious metals recyclers and a key producer of battery cathode materials.

Supplies these inputs

Nickel Hydroxide (NiMH cathode)

Replaceability

Substitutability 35% · 18 mo to replace

Business segments

  • Battery Materials (NiMH & NMC)40% rev
  • Precious Metals Refining & Recycling35% rev
  • Catalysis (Automotive & Industrial)20% rev
  • Specialty Chemicals5% rev

CNGR Advanced Material Co., Ltd. (Changsha, Hunan; SZSE: 300919) is a diversified battery materials producer that includes synthetic graphite anode material among its product lines, though CNGR is better known as a leading nickel-cobalt precursor and ternary cathode material producer. Its anode materials division contributes ~5-7% of global synthetic graphite anode supply. Customers include CATL, LGES, Samsung SDI. CNGR has also built significant overseas operations in Indonesia (nickel feedstock) and Finland (cathode precursor for European supply chains).

Supplies these inputs

Nickel Hydroxide (NiMH cathode)

Replaceability

Substitutability 35% · 18 mo to replace

Business segments

  • NMC Cathode Precursor (pCAM)45% rev
  • Nickel & Cobalt Sulfates25% rev
  • Synthetic Graphite Anode15% rev
  • NMC Cathode Active Material (CAM)15% rev
INEOS Group →
HQ CH15% share

British privately held petrochemicals company (HQ Rolle, Switzerland; operations HQ London); major European KOH producer via chlor-alkali at Runcorn, UK (one of Europe's largest chlor-alkali complexes), Köln Germany, and other sites. INEOS is also the primary European source of chlorine for PVC production and the largest private employer in Scotland (North Sea). INEOS founder Sir Jim Ratcliffe acquired British cycling team INEOS Grenadiers and Manchester United Football Club — the same company that makes the KOH in European alkaline batteries also owns one of the world's most prominent cycling teams.

Supplies these inputs

Potassium Hydroxide (KOH)

Replaceability

Substitutability 65% · 2 mo to replace

Business segments

  • Chlor-Alkali (Chlorine, Caustic Soda, KOH)25% rev
  • Olefins & Polyolefins30% rev
  • Styrene & Aromatics15% rev
  • Oil & Gas (North Sea)15% rev

Swiss/French producer of synthetic and natural graphite powders, conductive carbon black and dispersions for batteries and industry.

Supplies these inputs

Conductive Graphite / Carbon Black

Replaceability

Substitutability 50% · 12 mo to replace

Business segments

  • Battery Conductive Additives & Anode Materials50% rev
  • Primary Battery & Electrochemistry25% rev
  • Fuel Cells & Industrial Graphite15% rev
  • Natural Graphite (Madagascar & Specialty)10% rev

US chlor-alkali and VCM producer (NYSE: OLN, HQ Stamford CT; ~$6B revenue); the largest US chlorine producer and a major feedstock supplier to the PVC resin industry. Olin does not directly produce PVC resin but produces the chlorine and vinyl chloride monomer (VCM) that PVC resin manufacturers (Westlake, Shintech, OxyChem) depend on. Olin's chlor-alkali operations in Freeport TX (the largest chlorine plant in the US), McIntosh AL, Niagara Falls NY, and other sites collectively make Olin the critical upstream enabler of the US PVC supply chain. Olin also owns Winchester ammunition — meaning the same company that produces the chlorine input for PVC pipe also manufactures rifle and shotgun ammunition, a striking dual-use combination under one NYSE ticker. Olin's chlorine pricing directly sets the economics for US PVC resin production.

Supplies these inputs

Potassium Hydroxide (KOH)

Replaceability

Substitutability 70% · 3 mo to replace

Business segments

  • Chlor-Alkali (US #1)55% rev
  • Epoxy Resins15% rev
  • Vinyl Chloride Monomer (VCM)15% rev
  • Winchester Ammunition15% rev

Japanese specialty chemicals company (HQ Fukui City, Fukui Prefecture); major producer of nickel hydroxide and nickel-based chemicals for NiMH battery cathodes. Tanaka Chemical (not to be confused with Tanaka Precious Metals/Tanaka Kikinzoku) supplies spherical nickel hydroxide to Japanese battery manufacturers including FDK (Fujitsu battery brand) and GS Yuasa. Fukui Prefecture is an industrial chemical cluster in Japan — the same region produces optical fibers, specialty resins, and electronic chemicals.

Supplies these inputs

Nickel Hydroxide (NiMH cathode)

Replaceability

Substitutability 35% · 18 mo to replace

Business segments

  • Nickel Hydroxide (NiMH Battery Cathode)60% rev
  • Nickel-Based Specialty Chemicals30% rev
  • Inorganic Chemical Products

Where it's made

Facilities

15 facilities producing inputs that feed household batteries.

Bayan Obo Polymetallic Mine →

CN

China Northern Rare Earth Group · Inner Mongolia · mine

Boliden Kokkola Zinc Smelter →

FI

Boliden · Kokkola, Central Ostrobothnia · manufacturing

Boliden Kokkola zinc smelter in Kokkola, Finland; 315,000 t/yr capacity — one of Europe's largest zinc smelters. Primary supplier of SHG zinc to European alkaline battery assemblers. Source: https://www.boliden.com/operations/smelters/boliden-kokkola

EverZinc Group Headquarters — Angleur Plant →

BE

EverZinc · Wallonia · manufacturing

EverZinc's Belgium headquarters and original zinc powder production facility near Liège. One of 12 global EverZinc production sites. Produces ZBM-series battery-grade alloyed zinc powders for alkaline battery anode applications.

GRILLO Duisburg Zinc Powder Plant →

DE

GRILLO-Werke · North Rhine-Westphalia · manufacturing

Primary production facility for battery-grade zinc powder, located in Duisburg. Produces alloyed zinc powders with purity >99.995% for alkaline battery anodes. Europe's leading battery zinc powder specialist.

Glencore Nordenham Zinc Smelter (Germany) →

DE

Glencore (Zinc Division) · Lower Saxony · processing

Glencore zinc smelter in Nordenham, Lower Saxony; significant European SHG zinc producer supplying German and European battery manufacturers. Source: https://www.glencore.com/what-we-do/zinc/nordenham

Korea Zinc Onsan Smelter →

KR

Korea Zinc · Ulsan · refinery

World's largest single-site zinc smelter (~1M MT/yr zinc output). Also refines lead, silver, gold, indium, bismuth, and gallium at the same site. Korea Zinc processes zinc concentrates from Australia, Peru, and Canada. When this facility has supply or production issues, galvanized steel prices move globally within weeks.

LAMP — Lynas Advanced Materials Plant →

MY

Lynas Rare Earths Ltd. · Pahang · processing

Mountain Pass Mine & Processing Facility →

US

MP Materials Corp. · California · mine

Niihama Nickel Refinery →

JP

Sumitomo Metal Mining Co., Ltd. · Ehime · processing

SMM's Niihama Nickel Refinery (Ehime Prefecture, Shikoku Island) refines MSS from Philippine HPAL plants into Class 1 nickel and battery-grade nickel sulfate. Niihama is the downstream terminus of SMM's Philippines-Japan integrated nickel sulfate supply chain. The refinery has been in operation since 1905 (originally as a copper refinery for the adjacent Besshi copper mine, operational since 1691). Today Niihama produces nickel sulfate, nickel metal, cobalt sulfate, and precious metal byproducts. As a Japan-based refinery using Philippine laterite and non-Russian feed, Niihama is one of the most strategically desirable nickel sulfate sources for Japanese and Korean battery makers seeking non-Chinese, non-Russian supply. Source: SMM Annual Report 2024; SMM facility page.

Nyrstar Clarksville Smelter →

US

Nyrstar · Tennessee · refinery

Sole primary zinc smelter in the United States as of 2024, with 130,000 tonnes/year capacity. Opened 1978. Sold to Korea Zinc in April 2026. Processes high-grade Tennessee Valley zinc concentrates.

Olin Charleston Chlor-Alkali Plant →

US

Olin Corporation · Tennessee · manufacturing

Primary US production site for Olin's potassium hydroxide (KOH), produced via membrane-cell electrolysis of potassium chloride. A major domestic supplier of battery-electrolyte-grade KOH to US alkaline battery manufacturers.

Santoku Osaka Manufacturing →

JP

Santoku Corporation · Osaka · manufacturing

Tosoh Hellas EMD Plant →

GR

Tosoh Corporation · Central Greece · manufacturing

Tosoh's European EMD production subsidiary, accounting for approximately 40% of the Tosoh Group's total EMD production capacity. Serves European alkaline battery manufacturers.

Umicore Cheonan Battery Materials Plant →

KR

Umicore N.V. (Battery Materials) · South Chungcheong · manufacturing

Xiangtan EMD Plant (Hunan) →

CN

Xiangtan Electrochemical · Hunan · manufacturing

Primary EMD manufacturing site in Yuetang Economic Development Zone, Xiangtan, Hunan. Combined capacity with Jingxi, Guangxi plant is ~110,000 tonnes/year EMD (~25% of global alkaline-grade EMD supply). Established 1958.