Materials

Aluminum and aluminum products

Sheet aluminum, cans, foil, and structural aluminum for manufacturing and packaging.

Why it matters · Price spikes flow into food packaging, beverage cans, vehicles, and appliance costs.

3

Inputs

15

Companies

17

Facilities

9

Source countries

How it's made

The process

  1. 01

    Bauxite mining

    Open-pit extraction of bauxite ore (hydrated aluminum oxides). Guinea has the world's largest reserves (7.4B tonnes) with 88–91% alumina recovery vs. 86% global average. Australia, Brazil, and Jamaica are secondary producers. China imports 69% of its bauxite from Guinea.

  2. 02

    Alumina refining (Bayer process)

    Bauxite dissolved in hot caustic soda (NaOH, 150–200°C) under pressure; aluminum minerals dissolve as sodium aluminate while iron/silicon impurities (red mud) separate out. Aluminum hydroxide precipitated then calcined at 1000°C to produce anhydrous Al₂O₃. ~80 refineries globally; 1.7–3.3 tonnes bauxite yields 0.91 tonnes alumina.

  3. 03

    Hall-Héroult smelting (electrolysis)

    Al₂O₃ dissolved in molten cryolite (Na₃AlF₆) at ~960°C; direct current (100–300 kA) at <5V passed through carbon anode–cathode cell; aluminum deposits at cathode. Consumes 13,000–16,000 kWh electricity per tonne — equivalent to Boston's annual electricity use per smelter per year. Carbon anodes (petroleum coke + coal tar pitch) consumed at ~0.45 tonnes per tonne Al produced.

  4. 04

    Casting and alloying

    Molten aluminum cast into primary ingots (sow, t-bar, billet) or directly alloyed with silicon, magnesium, copper, zinc for specific grade properties (e.g., 2xxx aerospace, 6xxx automotive, 3xxx packaging). Continuous direct-chill (DC) casting is standard.

  5. 05

    Rolling and extrusion

    Ingots hot-rolled then cold-rolled into sheet (0.2–10mm) for automotive panels, beverage cans, and construction. Billets extruded through shaped dies for structural profiles. Foil rolled to 6–200 microns for packaging. Each stage may include annealing to restore ductility.

  6. 06

    Fabricated product manufacturing

    Sheet stamped into automotive body panels, aerospace skins, food/beverage cans. Extrusions machined into building components, heat exchangers, EV battery enclosures. Each end-use application requires certified alloy, temper, and surface treatment.

What it's made of

The inputs

3 raw inputs feed aluminum and aluminum products. Inputs flagged with ● are critical, without them, production halts.

Where it comes from

Country dependencies

Weighted share of upstream inputs sourced from each country.

CountryWeighted shareInputs supplied to aluminum and aluminum products
CNChina43%Alumina (Aluminum Oxide, Al₂O₃) · Bauxite Ore (Primary Aluminum Feedstock) · Calcined Petroleum Coke (CPC) — Aluminum Anodes
GNGuineano map26%Bauxite Ore (Primary Aluminum Feedstock)
AUAustralia20%Alumina (Aluminum Oxide, Al₂O₃) · Bauxite Ore (Primary Aluminum Feedstock)
USUnited States18%Calcined Petroleum Coke (CPC) — Aluminum Anodes
BRBrazil8%Alumina (Aluminum Oxide, Al₂O₃) · Bauxite Ore (Primary Aluminum Feedstock)
SASaudi Arabia7%Calcined Petroleum Coke (CPC) — Aluminum Anodes
INIndia7%Alumina (Aluminum Oxide, Al₂O₃) · Bauxite Ore (Primary Aluminum Feedstock) · Calcined Petroleum Coke (CPC) — Aluminum Anodes
RURussia5%Alumina (Aluminum Oxide, Al₂O₃) · Calcined Petroleum Coke (CPC) — Aluminum Anodes
IDIndonesia4%Bauxite Ore (Primary Aluminum Feedstock)

Who makes it

Supplier companies

15 companies in this supply chain, sorted by market share.

Largest independent calcined petroleum coke (CPC) producer globally; ~25% global market share; part of Rain Industries (India); operates calcining plants in the US (New Orleans, Chalmette LA), Europe, and India; buys green petcoke from Gulf Coast refineries and exports CPC to aluminum smelters worldwide

Supplies these inputs

Calcined Petroleum Coke (CPC) — Aluminum Anodes

Replaceability

Substitutability 45% · 9 mo to replace

Business segments

  • Calcined Petroleum Coke (CPC)70% rev
  • Green Petroleum Coke (GPC) Trading15% rev
  • Specialty Products15% rev

Major calcined petroleum coke producer and trader (~18% global market share); part of Koch Industries (William Koch's company, not Charles/David Koch's Koch Industries); operates calcining facilities in Texas and globally; major US petcoke exporter and supplier to international aluminum smelters

Supplies these inputs

Calcined Petroleum Coke (CPC) — Aluminum Anodes

Replaceability

Substitutability 45% · 9 mo to replace

Business segments

  • Calcined Petroleum Coke (CPC)55% rev
  • Green Petcoke Trading & Brokerage35% rev
  • Power Generation10% rev

Leading global petcoke trading intermediary and calciner; Rain CII Carbon (US subsidiary) is the largest single recipient of Indian GPC import quotas (462,589t in FY2025-26); operates calciners in US, India, Belgium, and Russia; sources green petcoke from Gulf Coast refineries.

Supplies these inputs

Calcined Petroleum Coke (CPC) — Aluminum Anodes

Replaceability

Substitutability 35% · 12 mo to replace

Business segments

  • Calcined Petroleum Coke (CPC) — Rain CII Carbon45% rev
  • Green Petcoke Trading & Sourcing15% rev
  • Coal Tar Chemicals (Rain Chemicals)20% rev
  • Cement (Rain Cements, India)15% rev

State-owned Chinese aluminum company (subsidiary of Chinalco); China's largest alumina and primary aluminum producer; operates ~50 bauxite mines and 15+ alumina refineries across China and internationally; ~12% of global alumina production

Supplies these inputs

Alumina (Aluminum Oxide, Al₂O₃)

Replaceability

Substitutability 65% · 3 mo to replace

Business segments

  • Bauxite Mining15% rev
  • Alumina Refining35% rev
  • Primary Aluminum Smelting35% rev
  • Downstream Fabrication15% rev

Rio Tinto bauxite and alumina subsidiary; operates Weipa (Queensland, ~34 Mt/yr) and Amrun (Queensland, ~23 Mt/yr) bauxite mines — among the world's largest; also holds Guinea bauxite concessions through CBG JV (Halco); supplies Yarwun and Queensland Alumina Ltd refineries

Supplies these inputs

Alumina (Aluminum Oxide, Al₂O₃) · Bauxite Ore (Primary Aluminum Feedstock) · Calcined Petroleum Coke (CPC) — Aluminum Anodes

Replaceability

Substitutability 25% · 6 mo to replace

Business segments

  • Bauxite Mining (Queensland + Guinea)35% rev
  • Alumina Refining (Queensland)22% rev
  • Primary Aluminum Smelting30% rev
  • Downstream & Specialty Aluminum13% rev

Sino-Singaporean consortium (Winning International, Yantai Port Group, Shandong Weiqiao Aluminium, United Mining Suppliers UMS) operating in Guinea's Boke Region; Guinea's largest bauxite exporter (~38.5 Mt in 2024); operates Boffa deepwater terminal; ships almost exclusively to Chinese alumina refineries

Supplies these inputs

Bauxite Ore (Primary Aluminum Feedstock)

Replaceability

Substitutability 55% · 12 mo to replace

Business segments

  • Bauxite Mining (Boke Region)80% rev
  • Port & Logistics (Boffa Terminal)20% rev

China's largest aluminum producer (private); sources bauxite from Guinea and Indonesia; operates integrated bauxite mines (Guinea operations via Winning Consortium) through parent Shandong Weiqiao; ~10% of global aluminum output

Supplies these inputs

Alumina (Aluminum Oxide, Al₂O₃) · Bauxite Ore (Primary Aluminum Feedstock)

Replaceability

Substitutability 40% · 6 mo to replace

Business segments

  • Primary Aluminum Smelting50% rev
  • Alumina Refining22% rev
  • Bauxite Mining (Guinea — SMB Winning)15% rev
  • Captive Power Generation (Coal + Hydro)8% rev

Norwegian state-controlled industrial company; operates Alunorte (Barcarena, Brazil) — the world's largest alumina refinery (6.3 Mt/yr capacity); also Paragominas bauxite mine (Brazil) and Norwegian aluminum smelters; 2018 Alunorte environmental shutdown caused global alumina price to spike 60%

Supplies these inputs

Alumina (Aluminum Oxide, Al₂O₃) · Bauxite Ore (Primary Aluminum Feedstock)

Replaceability

Substitutability 55% · 12 mo to replace

Business segments

  • Alumina Refining — Alunorte (Brazil)20% rev
  • Bauxite Mining (Paragominas + MRN, Brazil)8% rev
  • Primary Aluminum Smelting (Norway)22% rev
  • Hydro Extrusions (Global Business)35% rev

US refining, midstream, chemicals, and marketing company (NYSE: PSX, HQ Houston TX); spun off from ConocoPhillips in 2012. Gulf Coast facilities: Sweeny TX (247,000 bpd) and Lake Charles LA (255,000 bpd). Phillips 66 Partners LP (midstream MLP) owns pipelines and terminals feeding crude to its refineries, including the Gray Oak Pipeline (Permian Basin crude to Texas Gulf Coast) and Liberty Pipeline (Rockies crude). The Sweeny refinery includes an 835,000 bpd fractionation hub that also processes NGL from shale formations — same facility handles both crude refining and NGL processing.

Supplies these inputs

Calcined Petroleum Coke (CPC) — Aluminum Anodes

Replaceability

Substitutability 30% · 6 mo to replace

Business segments

  • Refining55% rev
  • Chemicals (CPChem — 50% joint venture with Chevron)15% rev
  • Midstream20% rev
  • Marketing & Specialties10% rev

US aluminum producer; operates Pinjarra (~4.7 Mt/yr) and Wagerup (~2.7 Mt/yr) alumina refineries in Western Australia; also Huntly bauxite mine; Australian refineries feed global export market; previously operated Point Comfort refinery (Texas, closed 2016)

Supplies these inputs

Alumina (Aluminum Oxide, Al₂O₃) · Bauxite Ore (Primary Aluminum Feedstock)

Replaceability

Substitutability 60% · 6 mo to replace

Business segments

  • Bauxite Mining15% rev
  • Alumina Refining40% rev
  • Aluminum Smelting35% rev
  • Other Operations10% rev

Largest industrial company in UAE outside oil and gas; 2.6 Mt/year primary aluminum (5-6% global). 100% natural gas powered using cheap byproduct fuel from local oil operations. Rapidly growing; researching 5.4 GW solar + wind + 65 GWh storage path to net-zero. Integrated with Guinea bauxite interests.

Supplies these inputs

Alumina (Aluminum Oxide, Al₂O₃) · Bauxite Ore (Primary Aluminum Feedstock)

Business segments

  • Primary Aluminum Smelting (DUBAL + EMAL)55% rev
  • Guinea Bauxite (Guinea Alumina Corporation — GAC)20% rev
  • DX Smelting Technology Licensing8% rev
  • Alumina Supply & Future Refining17% rev

World's 2nd-largest primary aluminum producer outside China; 3.7 Mt/year (~6-7% global supply). Operates primarily in Siberia with access to low-cost hydroelectric power. Subject to US OFAC sanctions in 2018 (lifted Jan 2019 after Deripaska ownership restructuring); UK/EU restrictions from 2022 Ukraine war. ~80% of capacity in Russia.

Supplies these inputs

Alumina (Aluminum Oxide, Al₂O₃)

Replaceability

Substitutability 40% · 6 mo to replace

Business segments

  • Primary Aluminum Smelting (Siberian Hydro)55% rev
  • Alumina Refining (Global Portfolio)22% rev
  • Bauxite Mining (Guinea, Jamaica, Russia)12% rev
  • Nornickel Stake (~27% ownership)8% rev

UAE state-controlled aluminum company (majority owned by ADQ and Mubadala); world's largest "premium" aluminum producer; operates Al Taweelah integrated aluminum complex including in-house calcining facility; also develops Guinea Alumina Corporation bauxite mine (until license revoked 2024-2025)

Supplies these inputs

Calcined Petroleum Coke (CPC) — Aluminum Anodes

Replaceability

Substitutability 55% · 12 mo to replace

Business segments

  • Primary Aluminum Smelting (Al Taweelah)60% rev
  • Alumina Refinery (Al Taweelah)20% rev
  • Calcined Petroleum Coke (CPC)10% rev
  • Guinea Alumina Corp (Bauxite -- suspended)10% rev

Joint venture between Halco Mining (US/European consortium including Alcoa and Rio Tinto) and the Government of Guinea; operates Sangaredi mine, the highest-grade bauxite deposit in the world; ships via Kamsar port; one of the oldest continuous-operation bauxite mines globally

Supplies these inputs

Bauxite Ore (Primary Aluminum Feedstock)

Replaceability

Substitutability 45% · 18 mo to replace

Business segments

  • Bauxite Mining (Sangaredi)85% rev
  • Port & Logistics (Kamsar)15% rev
South32
HQ AU3% share

Australian diversified mining company (demerged from BHP in 2015); operates Worsley Alumina (WA, ~4.7 Mt/yr), Brazil Alumina (MINERACAO RIO DO NORTE stake), and South Africa Manganese; Worsley is a major seaborne alumina exporter

Supplies these inputs

Alumina (Aluminum Oxide, Al₂O₃)

Replaceability

Substitutability 60% · 6 mo to replace

Business segments

  • Alumina (Worsley & Brazil)35% rev
  • Manganese (South Africa & Australia)25% rev
  • Metallurgical Coal (Illawarra)
  • Silver, Lead & Zinc (Cannington)15% rev

Where it's made

Facilities

17 facilities producing inputs that feed aluminum and aluminum products.

Alcoa – Huntly Mine (Western Australia)

AU

Alcoa Corporation · Western Australia

World's largest bauxite mine by production volume (~26 Mt/yr); located in Darling Range south of Perth; feeds Alcoa's Pinjarra and Wagerup alumina refineries; integrated supply chain for Alcoa's global operations

Alcoa – Pinjarra Alumina Refinery

AU

Alcoa Corporation · Western Australia

World's second-largest alumina refinery (~4.7 Mt/yr); located in Pinjarra, Western Australia; uses bauxite from Huntly mine via conveyor and rail; exports to global market; 2018 worker strike contributed to alumina supply tightness during Alunorte shutdown

Alunorte – Barcarena, Brazil

BR

Norsk Hydro · Para State

World's largest alumina refinery (6.3 Mt/yr nameplate capacity); located in Barcarena, Para State; supplies Albras aluminum smelter and global export market; shut down 50-100% from March 2018 to June 2019 (15 months) after Brazilian environmental regulators cited flooding/pollution; alumina prices spiked 60% during shutdown

CBG – Sangaredi Mine & Kamsar Port

GN

Compagnie des Bauxites de Guinee (CBG) · Boke Region

Sangaredi mine: highest-grade bauxite in the world (~90% Al2O3 recovery); Kamsar port is Guinea's primary bauxite export terminal; rail line connects mine to port (135 km); ~15 Mt/yr capacity; joint venture between Halco Mining (Alcoa + Rio Tinto) and the Government of Guinea

Chalco – Zhongzhou Alumina (Henan)

CN

Chalco (Aluminum Corporation of China) · Henan

One of China's largest alumina refineries (~3.5 Mt/yr); Chalco's flagship domestic alumina plant; uses imported Guinea and Australian bauxite; representative of China's ~60% share of global alumina production

EGA – Al Taweelah Aluminum Complex

AE

Emirates Global Aluminium (EGA) · Abu Dhabi

EGA's integrated aluminum smelting complex at Al Taweelah; includes in-house calcining facility for anode production; benefits from proximity to Middle East refineries for green petcoke feedstock; combined with Al Taweelah alumina refinery (under development)

Hongqiao Binzhou Aluminum Complex

CN

China Hongqiao Group · Binzhou, Shandong, China · primary aluminum smelting

Largest aluminum smelter complex globally; ~4 Mt/year coal-fired capacity. Headquarters of Hongqiao operations. Subject to Chinese government capacity caps on coal-powered aluminum.

ISAL Smelter (Iceland)

IS

Rio Tinto Aluminium · Hafnarfjörður, Iceland · primary aluminum smelting

99.98% renewable power (hydro + geothermal); ~190,000 tonnes/year. Part of Iceland's 3-smelter cluster consuming 72% of national electricity. CO₂ intensity ~6x lower than global average.

Oxbow Carbon – Port Arthur Calciner (Texas)

US

Oxbow Carbon (Koch Industries) · Texas

Oxbow calcining facility near Port Arthur, TX; receives green petcoke from nearby Motiva (Saudi Aramco/Shell) and Valero refineries; produces anode-grade CPC; exports via Gulf of Mexico ports to aluminum smelters in Middle East, Europe, Asia

Phillips 66 Lake Charles Manufacturing Complex

US

Phillips 66 · Lake Charles, Louisiana · petroleum refining

255,000 bpd crude capacity; specialty coker and calciner on site; produces needle coke AND fuel-grade petcoke; key to Phillips 66 all-grades strategy.

RUSAL Bratsk Aluminum Smelter

RU

United Company RUSAL · Bratsk, Irkutsk Oblast, Siberia, Russia · primary aluminum smelting

World's largest single aluminum smelter by output (~1 Mt/year); powered by Bratsk Hydroelectric Station (one of world's largest dams). Core of RUSAL's Siberian hydroelectric-powered competitive advantage.

Rain CII – Chalmette Calcining (Louisiana)

US

Rain CII Carbon (Rain Industries) · Louisiana

Rain CII's flagship US calcining plant near New Orleans, LA; uses green petcoke from Gulf Coast refineries (Chevron, ExxonMobil, BP); produces anode-grade CPC for export to global aluminum smelters; proximity to refineries and port is strategic advantage

Rio Tinto Alma Smelter

CA

Rio Tinto Aluminium · Alma, Saguenay–Lac-Saint-Jean, Quebec, Canada · primary aluminum smelting

Largest of Rio Tinto's 5 Quebec smelters; ~450,000 tonnes/year. Powered by dedicated hydroelectric facilities (Saguenay river system). Part of the largest single regional aluminum cluster in the Western world.

Rio Tinto – Weipa Mine (Queensland)

AU

Rio Tinto Aluminium · Queensland

One of the world's largest open-cut bauxite mines; ~34 Mt/yr production; feeds Yarwun and Queensland Alumina refineries; operated continuously since 1963; high-volume but lower-grade than Guinea ore

Rio Tinto – Yarwun Refinery (Queensland)

AU

Rio Tinto Aluminium · Queensland

Rio Tinto alumina refinery at Gladstone, Queensland; ~3.4 Mt/yr capacity; fed by Weipa bauxite; supplies Pacific aluminum smelters and export market; also holds 30.3% of Queensland Alumina Ltd (QAL) which is another ~3.9 Mt/yr Gladstone refinery

SMB-Winning – Boffa Deepwater Terminal

GN

SMB-Winning (Societe Miniere de Boke) · Boke Region

SMB's dedicated deepwater export terminal at Boffa on the Rio Nuñez; capacity expanded to handle 80+ Mtpa; ships Capesize vessels to China; became Guinea's highest-throughput bauxite terminal 2022-2024

South32 – Worsley Alumina (WA)

AU

South32 · Western Australia

Worsley alumina refinery at Collie, WA; ~4.7 Mt/yr capacity; integrated with Boddington bauxite mine; primarily exports to Asian customers; partial curtailment in 2024 contributed to >70% alumina price increase