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Mattresses & bedding

Mattresses, pillows, and bedding; antidumping duties pushed sourcing across multiple Asian countries.

Why it matters · Mattress prices reflect a thicket of antidumping duties and foam/steel input costs.

7

Inputs

23

Companies

7

Facilities

10

Source countries

How it's made

The process

  1. 01

    Foam & Spring Production

    Flexible polyurethane foam and viscoelastic memory foam are made from polyols + TDI/MDI; tempered steel wire is drawn and coiled into Bonnell or pocketed innersprings.

  2. 02

    Core Build

    Innerspring units are assembled (and pocketed/glued), or all-foam/hybrid cores are layered — support foam base + comfort/memory-foam top layers.

  3. 03

    Quilting & Ticking

    Cover fabric (ticking) is quilted with fiber/foam and the panels + borders are sewn into the cover assembly.

  4. 04

    Assembly & Closing

    Core, comfort layers and cover are assembled and tape-edge-closed; flippable/one-sided construction is finalized.

  5. 05

    Compression & Packaging

    Bed-in-a-box models are roll-compressed and vacuum-sealed; traditional mattresses are bagged, labeled (flammability/law tags) and shipped.

Where it comes from

Country dependencies

Weighted share of upstream inputs sourced from each country.

CountryWeighted shareInputs supplied to mattresses & bedding
CNChina31%Bedding Textiles (Sheets/Ticking/Covers) · Flexible Polyurethane Foam (Cushioning) · Mattress Assembly Adhesives +3
INIndia19%Bedding Textiles (Sheets/Ticking/Covers) · Flexible Polyurethane Foam (Cushioning) · Steel Wire Rod (Feedstock for Wire Drawing) +1
IDIndonesia17%Flexible Polyurethane Foam (Cushioning) · Viscoelastic Memory Foam
CACanada13%Flexible Polyurethane Foam (Cushioning) · Mattress Assembly Adhesives · Steel Wire Rod (Feedstock for Wire Drawing) +1
USUnited States11%Steel Wire Rod (Feedstock for Wire Drawing) · TDI / MDI Isocyanates (Polyurethane Foam Chemicals)
PKPakistanno map11%Bedding Textiles (Sheets/Ticking/Covers) · Flexible Polyurethane Foam (Cushioning)
JPJapan10%Mattress Assembly Adhesives · Steel Wire Rod (Feedstock for Wire Drawing)
MXMexico10%Flexible Polyurethane Foam (Cushioning) · Mattress Assembly Adhesives · Steel Wire Rod (Feedstock for Wire Drawing) +1
EGEgypt9%Mattress Assembly Adhesives · Steel Wire Rod (Feedstock for Wire Drawing)
DEGermany9%Mattress Assembly Adhesives · Steel Wire Rod (Feedstock for Wire Drawing) · TDI / MDI Isocyanates (Polyurethane Foam Chemicals) +1

Shipped finished

Top finished-goods sources

Countries that ship finished mattresses & bedding directly to the U.S. — distinct from the upstream raw inputs above.

CountryU.S. importsShare of U.S. imports
CNChina$1.6B47%
IDIndonesia$418M12%
INIndia$324M10%
MXMexico$248M7%
PKPakistan$146M4%
VNVietnam$135M4%
CACanada$109M3%
LALaos (Lao People's Democratic Republic)$62M2%
PLPoland$45M1%
TRTurkey$39M1%

Who makes it

Supplier companies

23 companies in this supply chain, sorted by market share.

World's largest steel company by production (~130M MT in 2023, 40% larger than second-place ArcelorMittal). State-owned enterprise (central SOE). Formed from merger of Baosteel + Wuhan Iron & Steel (2016), then absorbed Magang (Masteel) in 2019, Taiyuan Iron & Steel (2021). Major wire rod producer across multiple subsidiaries.

Supplies these inputs

Steel Wire Rod (Feedstock for Wire Drawing)

Replaceability

Substitutability 60% · 3 mo to replace

Business segments

Shagang Group
HQ CN8% share

China's largest private steel company; one of the world's largest wire rod producers. Based in Zhangjiagang, Jiangsu. Produces ~44 MT of steel/year including very large volumes of wire rod and bar for domestic construction and export. Vertically integrated with sea port access via Yangtze River at Zhangjiagang.

Supplies these inputs

Steel Wire Rod (Feedstock for Wire Drawing)

Replaceability

Substitutability 60% · 3 mo to replace

Business segments

World's #2 steel producer; operates 3 US coke plants (as part of integrated steel mills in Indiana) that produce coal tar as a mandatory byproduct of the coking process. Coal tar is the raw material for creosote (railroad tie preservative). ArcelorMittal entered long-term coal tar supply agreements with Koppers Holdings through 2026. While ArcelorMittal does not make railroad ties, it is a critical upstream input supplier for the creosote that treats them. The 3 ArcelorMittal coke plants at Indiana Harbor (East Chicago IN), Burns Harbor (Portage IN), and Cleveland OH are primary US coal tar sources for the railroad industry.

Supplies these inputs

Steel Wire Rod (Feedstock for Wire Drawing)

Replaceability

Substitutability 60% · 4 mo to replace

Business segments

  • Flat Steel (Coated, HRC, CRC)40% rev
  • Long Products (Rail, Sections, Wire Rod)25% rev
  • Tubular Products10% rev
  • Mining (Iron Ore & Coal)15% rev

Largest Latin American steel company; dominant wire rod and bar producer in the Americas. NYSE/B3 listed. Operates EAF steelmills in Brazil, US, Canada, Mexico, Argentina, Peru. US operations include wire rod at Cartersville GA (long products). A major supplier to construction, automotive, and fastener markets across the Americas.

Supplies these inputs

Steel Wire Rod (Feedstock for Wire Drawing)

Replaceability

Substitutability 60% · 3 mo to replace

Business segments

Chinese state-owned steel company; #2 global forged rail wheel producer behind Nippon Steel/Standard Steel (by some market research measures). Produces AAR-compliant forged steel wheels that are technically approved for use in North America — however, Class I railroads face significant institutional, commercial, and political pressure not to use Chinese wheels despite technical compliance. Masteel also produces H-section steel beams, wire rod, and other structural steel products. The existing concentration claim in the DB notes 'Masteel ranked #2 globally' but Standard Steel's sole-qualified domestic position and Buy America-adjacent procurement norms effectively block Masteel from the North American market.

Supplies these inputs

Steel Wire Rod (Feedstock for Wire Drawing)

Replaceability

Substitutability 70% · 2 mo to replace

Business segments

  • Forged Steel Rail Wheels25% rev
  • H-Section Steel (Wide-Flange Beams)30% rev
  • Wire Rod25% rev
  • Other Structural Steel20% rev

Charlotte, NC-based steel company (NYSE: NUE); largest US steel producer by volume; all EAF (electric arc furnace) production. Plate Mill Group: three facilities — Hertford County (Cofield) NC, Brandenburg KY, Tuscaloosa AL. Combined ~3.5 million tons/year plate capacity (cut-to-length and discrete plate). Products: carbon, HSLA, alloy, and pressure vessel-quality steel plate. Markets served include heavy equipment, dump bodies, on-highway trucks, rail cars, barges, ships — fire apparatus structural steel falls in this category. Buy America compliance: all domestic EAF production qualifies. Nucor also owns David J. Joseph (scrap procurement) and various downstream fabricators. Largest US recycled-content steel producer.

Supplies these inputs

Steel Wire Rod (Feedstock for Wire Drawing)

Replaceability

Substitutability 60% · 3 mo to replace

Business segments

  • Steel Mills (EAF)60% rev
  • Steel Products (Downstream Fab)30% rev
  • Raw Materials (David J. Joseph / Scrap)10% rev

Austrian steel and technology group; world leader in high-quality wire rod for automotive applications (valve springs, suspension springs, tire cord). voestalpine Draht GmbH in Leoben-Donawitz produces the spring steel wire rod that goes into virtually every European and many US/Japanese automotive valve springs. NYSE-listed ADR; Vienna Stock Exchange.

Supplies these inputs

Steel Wire Rod (Feedstock for Wire Drawing)

Replaceability

Substitutability 30% · 12 mo to replace

Business segments

World's largest chemical company by revenue; dominant Western producer of food-grade sodium nitrite. BASF expanded sodium nitrite production capacity in Germany specifically to meet growing demand for high-purity pharmaceutical and food applications. Primary production at Ludwigshafen (world's largest contiguous chemical complex). Also produces sodium nitrite catalysts, sulfuric acid, and intermediates for pharmaceutical synthesis. BASF sells food-grade sodium nitrite to meat processors globally through distribution networks and third-party channels.

Supplies these inputs

Flexible Polyurethane Foam (Cushioning) · TDI / MDI Isocyanates (Polyurethane Foam Chemicals) · Viscoelastic Memory Foam

Replaceability

Substitutability 45% · 6 mo to replace

Business segments

  • Chemicals (Petrochemicals + Intermediates)18% rev
  • Agricultural Solutions (BASF Crop Protection)20% rev
  • Materials (Polyurethanes + Plastics)20% rev
  • Nutrition, Care & Vitamins12% rev

Arkema adhesives division; EVA/PUR hot-melt for bookbinding and assembly.

Supplies these inputs

Mattress Assembly Adhesives

Business segments

  • Industrial Adhesives
  • Construction & Consumer

German specialty polymer and coating company (XETRA: 1COV), spun out of Bayer AG in 2015. Became the dominant global fiber optic coating supplier when it acquired DSM's Resins & Functional Materials business for €1.61B (announced Sep 2020, closed April 1, 2021) — absorbing DSM's 40-year legacy in optical fiber coatings. Then acquired JSR Corporation's 30% stake in Japan Fine Coatings Co., Ltd. (Tsukuba) in January 2022, becoming sole owner. Now self-states it "produces more than 50% of the world's optical fiber coatings." Brands: DeSolite® (primary/secondary UV-cure acrylate coatings), Cablelite® (ribbon matrix/inks), Bufferlite® (tight buffer). Key production sites: Elgin, Illinois USA (former DSM Desotech; main global volume plant); Tsukuba, Japan (Japan Fine Coatings, 100% owned, ~65 staff); Zwolle, Netherlands (coating resins). Also a leading polycarbonate and polyurethane supplier for automotive, electronics, and construction — fiber optic coatings are a small but strategically critical business unit.

Supplies these inputs

Flexible Polyurethane Foam (Cushioning) · TDI / MDI Isocyanates (Polyurethane Foam Chemicals) · Viscoelastic Memory Foam

Replaceability

Substitutability 40% · 6 mo to replace

Business segments

  • Performance Materials (MDI + TDI + Polycarbonate)65% rev
  • Solutions and Specialty (Fiber Optic Coatings + Coating Resins)25% rev
  • Adnoc Acquisition Context10% rev

American materials science company (NYSE: DOW, HQ Midland MI); one of 5 named dominant US IPA producers. Historical data shows Dow held ~12% of the IPA market from its Texas City, TX facility (906 million lb / 411,000 MT capacity as of ~2003). Dow's IPA operations are part of its Performance Monomers & Solvents business. Dow announced $250M expansion of its Louisiana IPA plant in Q4 2023. Dow's Freeport TX site is the largest chemical production complex in the Western Hemisphere — same campus produces IPA alongside ethylene, propylene, polyethylene, epoxy, and dozens of other chemicals. Dow is the #2 IPA producer in the US. Dow also makes high-purity electronic-grade IPA for semiconductor applications through its purification technology.

Supplies these inputs

TDI / MDI Isocyanates (Polyurethane Foam Chemicals)

Business segments

  • Packaging & Specialty Plastics45% rev
  • Industrial Intermediates & Infrastructure35% rev
  • Performance Materials & Coatings20% rev

Dow Inc. (Midland, Michigan; NYSE: DOW; ~$45B revenue) is a major global EPDM producer through its Performance Elastomers division, producing NORDEL EPDM. NORDEL is manufactured primarily at Dow's Freeport, Texas complex (one of the largest integrated chemical sites in North America) and at European facilities. NORDEL EPDM is used in automotive weatherstripping, roofing, wire insulation, and plumbing seals. Dow is estimated to hold ~15-18% of global EPDM capacity. The NORDEL brand has been a benchmark EPDM product since the 1960s (originally DuPont, transferred to Dow in 2019 DuPont-Dow merger split). Dow's integrated Freeport site gives it ethylene and propylene feedstock advantages for EPDM production cost.

Supplies these inputs

Flexible Polyurethane Foam (Cushioning) · Viscoelastic Memory Foam

Replaceability

Substitutability 50% · 6 mo to replace

Business segments

  • Packaging & Specialty Plastics (Polyethylene)55% rev
  • Industrial Intermediates & Infrastructure30% rev
  • Performance Materials & Coatings15% rev

Global adhesives maker; hot-melt EVA/PUR for bookbinding, packaging, hygiene.

Supplies these inputs

Mattress Assembly Adhesives

Business segments

  • Hygiene, Health and Consumable Adhesives (HHC)35% rev
  • Engineering Adhesives (EA)40% rev
  • Construction Adhesives (CA) incl. Kömmerling25% rev

World’s largest adhesives maker (>13% of global adhesives; €10.97B Adhesive Technologies 2024); wood/furniture glues (Loctite, UF resins).

Supplies these inputs

Mattress Assembly Adhesives

Business segments

  • Adhesive Technologies50% rev
  • Laundry & Home Care27% rev
  • Beauty Care23% rev

Indian home-textile maker (sheets/bedding); licensed brands for US retail.

Supplies these inputs

Bedding Textiles (Sheets/Ticking/Covers)

Replaceability

Substitutability 45% · 4 mo to replace

Business segments

  • Bedding & sheets
  • Licensed fashion brands
  • Owned brands
  • Yarn & integrated textiles

US-based MDI (Rubinate) and polyurethane producer; one of only 4 global commercial-scale MDI producers. Port Neches, TX facility is a primary MDI source for North American OSB mills.

Supplies these inputs

Flexible Polyurethane Foam (Cushioning) · TDI / MDI Isocyanates (Polyurethane Foam Chemicals)

Replaceability

Substitutability 45% · 6 mo to replace

Business segments

  • Polyurethanes (MDI + Polyols)55% rev
  • Performance Products (Amines, Surfactants)25% rev
  • Advanced Materials (Epoxy + Specialty)20% rev

Dominant maker of flame-retardant modacrylic fiber (Protex) — the core FR fiber in US mattress barrier socks and FR apparel.

Supplies these inputs

Mattress Flame-Retardant Barrier (FR Sock)

Business segments

  • Flame-retardant fibers (Protex)
  • Synthetic hair (Kanekalon)
  • Nutrition
  • Materials, medical & foods

Austrian cellulosic-fiber maker; flame-retardant viscose/rayon used in fire-barrier fabrics.

Supplies these inputs

Mattress Flame-Retardant Barrier (FR Sock)

Business segments

  • Textile fibers
  • Nonwoven fibers
  • Specialty fibers
  • Pulp (vertically integrated)

Where it's made

Facilities

7 facilities producing inputs that feed mattresses & bedding.

ArcelorMittal Georgetown -- Wire Rod Mill

US

ArcelorMittal · Georgetown, Georgetown County, South Carolina, USA · steel_mill

ArcelorMittal EAF steel mill producing wire rod for North American industrial and construction markets. Georgetown SC is one of ArcelorMittal's primary US wire rod facilities. Note: subsequent to research, this facility's status may have changed in 2023-2024 operational restructuring.

Baowu Baoshan Iron & Steel -- Shanghai

CN

China Baowu Steel Group · Baoshan District, Shanghai, China · steel_mill

Baowu flagship integrated steel complex; produces wire rod, automotive flat-rolled, and specialty steel. Baoshan (baosteel) was the founding member of Baowu before mergers. Shanghai location enables export via Yangtze River and Shanghai port. ~25M MT/year capacity at this site.

Gerdau -- Cartersville, Georgia (Long Products)

US

Gerdau S.A. · Cartersville, Bartow County, Georgia, USA · steel_mill

Gerdau North America EAF steel mill producing wire rod and bar for Southeast US construction and automotive markets. Cartersville is in the Atlanta-area industrial corridor. Serves automotive fastener and construction wire markets.

Masteel — Ma'anshan, Anhui Province, China

CN

Masteel (Magang Group) · Ma'anshan, Anhui Province · manufacturing

Maanshan Iron & Steel (Masteel) primary wheel production facility. Produces forged rail wheels including AAR-compliant specifications. Located in Anhui province along the Yangtze River. Masteel is one of China's major specialty steel producers; rail wheels are a significant product alongside H-beams and wire rod. Chinese-produced AAR-compliant wheels are technically available to North American railroads but face significant procurement barriers.

Nucor Steel Norfolk -- Wire Rod Mill

US

Nucor Corporation · Norfolk, Madison County, Nebraska, USA · steel_mill

Nucor EAF wire rod production facility in Nebraska. Serves Midwest automotive, fastener, and agricultural wire markets. Nucor is the largest US steel producer by capacity; Norfolk is one of their dedicated wire rod mills.

Shagang Group -- Zhangjiagang, Jiangsu

CN

Shagang Group · Zhangjiagang, Jiangsu Province, China · steel_mill

Primary Shagang integrated steel complex; one of world's largest wire rod production sites by volume. Located on Yangtze River with direct port access. ~44M MT/year total steel capacity. Wire rod and bar is the dominant product mix. China's largest private steelmaker.

voestalpine Wire Technology -- Donawitz, Austria

AT

voestalpine AG · Leoben-Donawitz, Styria, Austria · steel_mill

voestalpine Draht GmbH; produces high-quality spring steel and tire cord wire rod for automotive industry. Donawitz has been an iron and steel production site since the Middle Ages; first Bessemer converter in Europe was demonstrated here in 1863. Spring steel wire rod from here goes into virtually every European automotive valve spring.