Digital

Rare earth magnets

Neodymium-iron-boron permanent magnets for EV motors, wind turbines, defense systems, and consumer electronics.

Why it matters · EV production constraints, defense procurement delays, and electronics cost pressure when China restricts rare earth exports.

5

Inputs

15

Companies

13

Facilities

9

Source countries

How it's made

The process

  1. 01

    Rare Earth Ore Mining

    Bastnasite (Mountain Pass CA; China Bayan Obo) or ionic clay (Jiangxi/Guangdong China) mining; ore grades ~3-8% TREO for bastnasite, ~0.05-0.3% for ionic clays

  2. 02

    Ore Concentration and Cracking

    Physical beneficiation to raise RE concentration; then chemical cracking with HCl or H2SO4; produces rare earth hydroxide/carbonate intermediate

  3. 03

    Solvent Extraction (Separation)

    Liquid-liquid extraction with organophosphorus solvents separates individual rare earth elements (Nd, Pr, Dy, Tb, etc.) from mixed concentrate; highly capital- and IP-intensive; China dominates this step

  4. 04

    Metal Reduction

    Rare earth oxides reduced to metals via molten salt electrolysis (Nd, Pr) or metallothermic reduction (Dy, Tb); pure NdPr alloy and Dy/Tb metals produced

  5. 05

    Strip Casting and Alloy Preparation

    NdPr metal alloyed with iron, boron, and Dy/Tb; melted and strip-cast into thin alloy flake in controlled atmosphere; precise stoichiometry determines magnet grade

  6. 06

    Hydrogen Decrepitation and Jet Milling

    Alloy flake pulverized via hydrogen absorption/desorption then jet milled to 2-5 micron powder under inert atmosphere; particle size critically affects final magnet performance

  7. 07

    Pressing and Sintering

    Powder aligned in magnetic field and uniaxially/isostatically pressed; green compact sintered at ~1,080°C to 95%+ theoretical density; then aging heat treatment

  8. 08

    Machining, Coating, and Magnetization

    Sintered blanks diamond-ground to final dimensions; Ni-Cu-Ni, Zn, or epoxy coating applied to prevent oxidation; final magnetization in pulsed field

Where it comes from

Country dependencies

Weighted share of upstream inputs sourced from each country.

CountryWeighted shareInputs supplied to rare earth magnets
CNChina89%Dysprosium (Dy) Metal · NdFeB Alloy Strip Cast / Jet Mill Powder · Neodymium-Praseodymium (NdPr) Oxide/Metal +1
MYMalaysia8%Neodymium-Praseodymium (NdPr) Oxide/Metal
JPJapan8%NdFeB Alloy Strip Cast / Jet Mill Powder
MMMyanmarno map4%Dysprosium (Dy) Metal · Terbium (Tb) Metal
EEEstoniano map3%Neodymium-Praseodymium (NdPr) Oxide/Metal
AUAustralia3%Dysprosium (Dy) Metal · Neodymium-Praseodymium (NdPr) Oxide/Metal · Terbium (Tb) Metal
KRSouth Korea2%NdFeB Alloy Strip Cast / Jet Mill Powder
DEGermany2%NdFeB Alloy Strip Cast / Jet Mill Powder
USUnited States1%Dysprosium (Dy) Metal · NdFeB Alloy Strip Cast / Jet Mill Powder · Neodymium-Praseodymium (NdPr) Oxide/Metal +1

Who makes it

Supplier companies

15 companies in this supply chain, sorted by market share.

State-controlled enterprise dominating heavy rare earth production from ionic clay deposits in southern China (Jiangxi, Guangdong, Fujian). Principal supplier of dysprosium and terbium globally. Formed 2011 by consolidation of six regional rare earth companies under SASAC mandate.

Supplies these inputs

Dysprosium (Dy) Metal · Terbium (Tb) Metal

Replaceability

Substitutability 5% · 72 mo to replace

Business segments

  • Heavy Rare Earth Mining (Ionic Clay)40% rev
  • Rare Earth Separation & Processing35% rev
  • Rare Earth Alloys & Magnets20% rev
  • Minor Rare Earth Elements5% rev

China's largest rare earth company by production volume; controls the Bayan Obo mining complex in Inner Mongolia — the world's largest rare earth deposit (light rare earths, primarily bastnäsite/monazite). Listed on Shanghai Stock Exchange. Subsidiary of Baotou Steel Group (itself a subsidiary of China Baowu, the world's largest steel company). Bayan Obo was initially developed as an iron ore deposit; rare earths were a 'byproduct' discovery that became the dominant geopolitical asset. China Northern's production plus other Chinese producers gives China ~60% of global ore production and ~85% of separated NdPr oxide.

Supplies these inputs

Neodymium-Praseodymium (NdPr) Oxide/Metal

Replaceability

Substitutability 10% · 60 mo to replace

Business segments

  • Bayan Obo Mining (Light Rare Earth Ore)40% rev
  • Rare Earth Separation & Processing (Baotou Hub)45% rev
  • Rare Earth Alloys & Downstream Materials15% rev

Chinese sintered NdFeB magnet manufacturer (SZSE: 300748, HK: 6680) headquartered in Ganzhou, Jiangxi Province — the center of China's heavy rare earth industry. 25,000 tonnes/year capacity as of 2024 (doubled from 13,000 tonnes in 2022). Specializes in high-performance N54-grade magnets for EV motors rated to +200°C operating temperature. One of China's 'six leading magnet producers'; received early export licenses under April 2025 controls. Primary EV and wind turbine magnet supplier for Chinese and global automotive OEMs.

Supplies these inputs

NdFeB Alloy Strip Cast / Jet Mill Powder

Replaceability

Substitutability 25% · 36 mo to replace

Business segments

  • High-Performance Sintered NdFeB Magnets85% rev
  • Standard NdFeB Magnets15% rev

State-owned rare earth conglomerate (~18% global lanthanum oxide market share); consolidated under China Minmetals Corp via SASAC-directed mergers with Chinalco (2021), Xiamen Tungsten (2023), and Guangdong Rare Earths Group (2024). In April-May 2025, SASAC centralized China's national rare earth minerals strategy under China Minmetals with 'full-chain control' enforcement — export licensing, SOE discipline, data traceability — representing a significant consolidation of state control over rare earth exports.

Supplies these inputs

Dysprosium (Dy) Metal · Terbium (Tb) Metal

Replaceability

Substitutability 5% · 72 mo to replace

Business segments

  • Light Rare Earths (La, Ce, Pr, Nd)45% rev
  • Heavy Rare Earths (Dy, Tb, Y, Eu)30% rev
  • Tungsten (Xiamen Tungsten integration, 2023)15% rev
  • State Control & Export Licensing (SASAC)10% rev

Operator of Mountain Pass, California — the only US rare earth mine and the largest rare earth mine outside of China. Produces rare earth concentrate (bastnasite ore) with ~15% of global rare earth ore production. As of 2024, still shipping concentrate to China (Shenghe Resources, a major MP investor) for separation into NdPr oxide. On-site solvent extraction (SX) separation plant being commissioned at Mountain Pass to enable US-based separation. MP Materials also building a rare earth magnet manufacturing facility in Fort Worth, Texas. Mountain Pass was the world's dominant rare earth mine until Chinese competition drove Molycorp (predecessor) bankrupt in 2015.

Supplies these inputs

Dysprosium (Dy) Metal · NdFeB Alloy Strip Cast / Jet Mill Powder · Neodymium-Praseodymium (NdPr) Oxide/Metal

Replaceability

Substitutability 8% · 24 mo to replace

Business segments

  • Rare Earth Mining (Mountain Pass, California)50% rev
  • Rare Earth Separation (SX Plant, Mountain Pass)25% rev
  • NdFeB Magnet Manufacturing (Fort Worth, Texas)15% rev
  • Ownership & Stakeholder Structure

Largest non-China rare earth producer; mines at Mount Weld (Western Australia) — one of the world's highest-grade rare earth deposits. Processes ore at the Lynas Advanced Materials Plant (LAMP) in Kuantan, Malaysia — the only significant non-China rare earth separation facility. Produces ~21,000 MT NdPr oxide/year. LAMP in Malaysia is geopolitically significant: it's the primary non-Chinese source of separated NdPr oxide for Western magnet manufacturers. Lynas also building a new processing facility in Kalgoorlie, Australia (cracking & leaching) and a separation facility in Texas (with DoD funding) to reduce Malaysia-dependency.

Supplies these inputs

Neodymium-Praseodymium (NdPr) Oxide/Metal

Replaceability

Substitutability 15% · 36 mo to replace

Business segments

  • Rare Earth Mining45% rev
  • NdPr Separation (LAMP Malaysia)40% rev
  • Heavy Rare Earth Processing10% rev
  • US Operations (DoD-funded)5% rev

China's pioneering NdFeB magnet producer (SHEX: 000970); first company to achieve industrialized NdFeB production in China. Headquartered in Ningbo region, Zhejiang Province. ~16.4% global high-performance NdFeB segment market share. 2025 net profit +660% YoY to 91.32 million yuan (revenue 6.641B yuan) — benefited directly from China's April 2025 export licensing controls which constrained competitors' export access while Zhong Ke San Huan retained licenses. Primary supplier to EV manufacturers, wind turbine OEMs, and precision equipment makers.

Supplies these inputs

NdFeB Alloy Strip Cast / Jet Mill Powder

Replaceability

Substitutability 25% · 36 mo to replace

Business segments

  • High-Performance NdFeB Magnets (EV & Wind)55% rev
  • Precision & Electronic Magnets25% rev
  • Rare Earth Processing & Strip Casting15% rev
  • Export & International Markets5% rev

Shin-Etsu Chemical Co., Ltd. (Tokyo; TSE: 4063; ~¥2.3 trillion revenue) is Japan's second-largest EUV photoresist supplier, holding approximately 20-25% of the EUV photoresist market through its SEPR (Shin-Etsu Polymer Resist) product line. Primary EUV resist production at Niigata and Gunma facilities in Japan. The same parent company is the world's largest polyvinyl chloride (PVC) producer, the world's largest silicon wafer producer (through Shin-Etsu Silicones/SEH), and a major hydroxypropyl methylcellulose (HPMC) pharmaceutical excipient manufacturer. Shin-Etsu's photoresist was among the materials covered by Japan's July 2019 export controls targeting South Korea, as fluorinated polyimide — a resist ancillary material — was one of the three restricted chemicals.

Supplies these inputs

NdFeB Alloy Strip Cast / Jet Mill Powder

Replaceability

Substitutability 25% · 42 mo to replace

Business segments

  • Semiconductor Silicon Wafers (World #1)30% rev
  • Photoresists + Semiconductor Chemicals15% rev
  • Polyvinyl Chloride (PVC) — World #1 Producer25% rev
  • Silicones + Specialty Chemicals20% rev

National high-tech enterprise backed by China Iron & Steel Research Institute (CISRI). Major producer of NdFeB magnet alloy, rare earth magnetic materials, and specialty alloys. Core supplier to Chinese defense and EV industries.

Supplies these inputs

NdFeB Alloy Strip Cast / Jet Mill Powder

Replaceability

Substitutability 25% · 36 mo to replace

Business segments

  • NdFeB Strip Cast Alloy50% rev
  • Sintered NdFeB Magnets30% rev
  • Specialty Alloys & Materials20% rev

Chinese magnet manufacturer part of Hengdian Group conglomerate (SHEX: 002127); 15,000-20,000 tonnes/year NdFeB magnet capacity. Direct supplier to Tesla, Brose, Panasonic, Cooper, and Nidec. Also produces ferrite magnets and batteries. Hengdian Group is best known in China for owning Hengdian World Studios — the world's largest film production base — making DMEGC a subsidiary of a Chinese movie studio that also supplies EV magnets to Tesla.

Supplies these inputs

NdFeB Alloy Strip Cast / Jet Mill Powder

Replaceability

Substitutability 25% · 36 mo to replace

Business segments

  • NdFeB Sintered Magnets (EV & Industrial)50% rev
  • Ferrite Magnets20% rev
  • Batteries (DMEGC Solar & Energy)20% rev
  • Hengdian World Studios (Parent)10% rev

Chinese rare earth company; significant minority investor in MP Materials (Mountain Pass CA) and off-take agreement holder for Mountain Pass concentrate — giving a Chinese state-linked company commercial involvement in the only US rare earth mine. This relationship has drawn US national security scrutiny. Shenghe processes the Mountain Pass concentrate in China and sells back NdPr oxide. Also has separate mining interests in Africa (Sierra Leone, Guinea) and operations in Australia.

Supplies these inputs

Dysprosium (Dy) Metal · Neodymium-Praseodymium (NdPr) Oxide/Metal · Terbium (Tb) Metal

Replaceability

Substitutability 5% · 60 mo to replace

Business segments

  • Rare Earth Trading & Processing (China)40% rev
  • Africa Rare Earth Mining30% rev
  • MP Materials Investment (US)20% rev
  • Australia Operations10% rev

Australian rare earth mining and processing company (ASX: LYC, HQ Kuala Lumpur/Perth); world's largest rare earth producer outside China. Mines at Mount Weld, Western Australia (one of the world's highest-grade rare earth deposits) and processes at LAMP (Lynas Advanced Materials Plant) in Kuantan, Malaysia. Produces separated rare earth oxides including lanthanum oxide, LREE carbonate, neodymium-praseodymium oxide. Lanthanum from Lynas is a byproduct of Nd/Pr production — lanthanum has limited premium uses and Lynas has at times struggled to find buyers for its lanthanum output. Lynas is also building a heavy rare earth processing facility in Kalgoorlie, Australia and an NdPr separation facility in Seadrift, Texas (DoD-funded) to establish non-China rare earth processing.

Supplies these inputs

Dysprosium (Dy) Metal · Terbium (Tb) Metal

Replaceability

Substitutability 5% · 72 mo to replace

Business segments

  • NdPr Oxide (Mount Weld / LAMP)50% rev
  • Lanthanum & LREE Products25% rev
  • Heavy Rare Earth Processing (Kalgoorlie)15% rev
  • Mining (Mt Weld, WA)10% rev

Rare earth processing and magnet powder specialist; operates separation plant in Sillamäe Estonia (only commercial rare earth separation in Europe); NdFeB powder and finished magnet production

Supplies these inputs

Neodymium-Praseodymium (NdPr) Oxide/Metal

Business segments

  • Rare Earth Separation & Refining35% rev
  • Magnetics (NdFeB Powders & Magnets)40% rev
  • Engineered Materials15% rev
  • Chemicals10% rev

Rare earth processing and materials company; operates the only commercial rare earth separation facility in Europe — the Sillamäe, Estonia plant. Sillamäe is a former Soviet uranium enrichment and rare earth processing site on the Baltic Sea. Neo's Sillamäe plant separates rare earth feedstock into NdPr oxide and other rare earth products for European magnet manufacturers. Also operates rare earth processing in China (Zibo, Shandong). Neo is the critical link in a non-China NdPr supply chain for European permanent magnet producers. Listed on Toronto Stock Exchange. EU-funded as part of Critical Raw Materials strategy.

Supplies these inputs

Neodymium-Praseodymium (NdPr) Oxide/Metal

Replaceability

Substitutability 20% · 24 mo to replace

Business segments

  • Rare Earth Separation (Sillamäe, Estonia)35% rev
  • Magnequench Bonded Magnetic Powder30% rev
  • Rare Earth Chemicals & Separation (Zibo, China)20% rev
  • Magnetic Materials & Compounds15% rev

German specialty magnetic materials producer; one of two major non-Asian NdFeB producers at scale. Revenue ~€600M (2024). Operates Hanau plant and Póvoa de Varzim (Portugal) facility. Supplies European automotive (BMW, Mercedes, Volkswagen) and wind turbine (Siemens Gamesa, Enercon) applications. VAC is strategically important to EU rare earth independence plans; received EU funding for European magnet supply chain. Private; owned by private equity (Advent International).

Supplies these inputs

NdFeB Alloy Strip Cast / Jet Mill Powder

Replaceability

Substitutability 25% · 48 mo to replace

Business segments

  • NdFeB Permanent Magnets35% rev
  • Samarium Cobalt (SmCo) Magnets20% rev
  • Soft Magnetic Materials25% rev
  • Inductive Components & Systems20% rev

Where it's made

Facilities

13 facilities producing inputs that feed rare earth magnets.

AT&M Beijing Magnetic Materials Production Base

CN

Advanced Technology & Materials (AT&M) · Beijing · manufacturing

Primary production site for NdFeB alloy strip casting and magnet powder. CISRI-backed; major supplier to Chinese aerospace, defense, and EV industries.

China Minmetals Rare Earth — Ganzhou Operations

CN

China Minmetals Rare Earth Co. · Jiangxi · mine

Ionic clay rare earth mining and separation in Ganzhou, Jiangxi. Produces heavy rare earth oxides for domestic and export markets.

China Northern — Bayan Obo Mining Complex, Inner Mongolia

CN

China Northern Rare Earth Group · Bayan Obo, Baotou, Inner Mongolia · mine

World's largest rare earth deposit by ore reserves; discovered 1927 by geologist Ding Daoheng; developed as iron ore mine (for Baotou Steel) from 1957; rare earths were initially a 'byproduct.' The Bayan Obo deposit contains ~1 billion tonnes of iron ore AND the world's most concentrated light rare earth reserves (bastnasite/monazite intergrown with iron ore). The geopolitical significance of rare earth dominance was not recognized until the 1970s-1980s. Processing facility in Baotou (~130km away) extracts and separates NdPr oxide. China Northern is a subsidiary of Baotou Steel, which is owned by China Baowu (world's largest steel company).

China Southern RE — Jiangxi Ionic Clay Mining & Separation Cluster

CN

China Southern Rare Earth Group · Jiangxi · mine

Cluster of ionic clay rare earth operations across Ganzhou, Longnan, and Xinfeng, Jiangxi province. Ammonium sulfate heap-leach extraction; produces heavy rare earth carbonates including dysprosium and terbium concentrate. Accounts for the majority of global dysprosium supply.

JL MAG Ganzhou NdFeB Plant (Jiangxi)

CN

JL MAG Rare-Earth · Jiangxi Province · manufacturing

JL MAG primary sintered NdFeB magnet plant in Ganzhou, Jiangxi — center of China's heavy rare earth industry (Dy, Tb sourced locally). 25,000 tonnes/year capacity; N54-grade magnets for EV motors. Source: https://rareearthexchanges.com/news/jl-mag-rare-earth-co-ltd-chinas-magnet-heavyweight-built-for-the-electric-age/

LAMP — Lynas Advanced Materials Plant

MY

Lynas Rare Earths Ltd. · Pahang · processing

Lynas Advanced Materials Plant (LAMP) — Kuantan, Malaysia

MY

Lynas Rare Earths Ltd. · Kuantan, Malaysia · chemical plant

The world's only significant non-China commercial rare earth separation plant. Processes Mount Weld concentrate into separated rare earth oxides including NdPr. Capacity: ~21,000 MT NdPr/year. Operating license from Malaysia renewed (after significant environmental/political controversy over radioactive waste disposal). Lynas also commissioned a new cracking & leaching facility in Kalgoorlie WA (reducing some LAMP dependence) and is building a US separation facility in Texas with DoD support.

MP Materials Fort Worth TX Magnet Plant

US

MP Materials Corp. · Fort Worth, TX · manufacturing

MP Materials NdFeB magnet manufacturing facility in Fort Worth, Texas; restoring first U.S. commercial NdFeB magnet production in decades. Phase 1: commercial NdPr metal complete. Phase 2: automotive-grade sintered NdFeB magnets ramping late 2025. Target: ~1,000 MT/year. Primary customer: General Motors. Planned $1.25B 'Northlake' expansion to 1,500+ direct jobs. Source: https://investors.mpmaterials.com/investor-news/news-details/2025/MP-Materials-Restores-U.S.-Rare-Earth-Magnet-Production/default.aspx

MP Materials — Mountain Pass, California

US

MP Materials Corp. · Mountain Pass, CA · mine

The only US rare earth mine; the largest rare earth mine outside of China. Located in the Mojave Desert, 60 miles southwest of Las Vegas. Bastnasite ore; ~15% of global rare earth ore production. Operated by Molycorp until 2015 bankruptcy; acquired by MP Materials 2017. On-site SX separation plant in commissioning. MP Materials plans to produce separated NdPr oxide and eventually NdFeB magnets (Fort Worth TX magnet plant) for a fully domestic US rare earth magnet supply chain.

Neo Performance Materials — Sillamäe, Estonia (Rare Earth Separation)

EE

Neo Performance Materials Inc. · Sillamäe, Ida-Viru County · manufacturing

The only commercial rare earth separation facility in Europe. Sillamäe was a closed Soviet city (population excluded from Estonian maps until 1989) built around a uranium enrichment facility — infrastructure now used for rare earth separation. Neo receives rare earth feedstock from multiple sources (including Russian and non-Russian sources) and separates it into NdPr oxide and other products for European magnet manufacturers. EU considers this plant critical infrastructure under the Critical Raw Materials Act. Estonia's border with Russia and historic Soviet connections add geopolitical complexity.

Shin-Etsu Chemical Takefu NdFeB Magnet Plant

JP

Shin-Etsu Chemical · Takefu (Echizen), Fukui Prefecture, Japan · manufacturing

Primary NdFeB sintered magnet production facility for Shin-Etsu; world's largest NdFeB magnet maker by capacity; supplies Toyota, Honda, and global EV/industrial markets

Vacuumschmelze Hanau Germany Magnet Plant

DE

Vacuumschmelze (VAC) · Hanau, Germany · manufacturing

Major European NdFeB and SmCo magnet manufacturer; acquired by TDK in 2023; produces both sintered and bonded NdFeB; supplies European EV and industrial automation markets

Zhong Ke San Huan Ningbo NdFeB Plant (Zhejiang)

CN

Zhong Ke San Huan (CNEEC) · Zhejiang Province · manufacturing

Zhong Ke San Huan primary NdFeB sintered magnet production in Ningbo region, Zhejiang Province. Pioneer of Chinese industrial NdFeB production; 16.4% global high-performance segment share. 2025 net profit +660% YoY. Source: https://news.metal.com/newscontent/103835218